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Technical Paper

Adaptive Optimal Management Strategy for Hybrid Vehicles Based on Pontryagin’s Minimum Principle

2020-04-14
2020-01-1191
The energy management strategies (EMS) for hybrid electric vehicles (HEV) have a great impact on the fuel economy (FE). The Pontryagin's minimum principle (PMP) has been proved to be a viable control strategy for HEV. The optimal costate of the PMP control can be determined by the given information of the driving conditions. Since the full knowledge of future driving conditions is not available, this paper proposed a dynamic optimization method for PMP costate without the prediction of the driving cycle. It is known that the lower fuel consumption the method yields, the more efficiently the engine works. The selection of costate is designed to make the engine work in the high efficiency range. Compared with the rule-based control, the proposed method by the principle of Hamiltonian, can make engine working points have more opportunities locating in the middle of high efficiency range, instead of on the boundary of high efficiency range.
Technical Paper

Transient Thermal Behavior of Dry Clutch under Non-Uniform Pressure Condition

2020-04-14
2020-01-1418
Accuracy of heat flux models is critical to clutch design in case of excessive temperatures due to large amounts of friction heat generated in the narrow space. Pressure distribution on the clutch friction interface is an important factor affecting heat flux distribution, thus affecting temperature distribution. In this paper, an experiment is conducted to obtain the pressure distribution for one typical dry clutch equipped with a set of diaphragm spring. Considering that the frictional interface is in contact, this study makes use of pressure sensitive film and acquires data based on image processing techniques. Then a polynomial mathematical model with dimensionless parameters is developed to fit the pressure distribution on the friction disc. After that, the proposed pressure model is applied to a thermal model based on finite element method. In addition, two conventional thermal models (i.e., uniform heat flux model and uniform pressure model), are implemented for comparison.
Journal Article

Multi-Disciplinary Tolerance Optimization for Internal Combustion Engines Using Gaussian Process and Sequential MDO Method

2016-04-05
2016-01-0303
The internal combustion engine (ICE) is a typical complex multidisciplinary system which requires the support of precision design and manufacturing. To achieve a better performance of ICEs, tolerance assignment, or tolerance design, plays an important role. A novel multi-disciplinary tolerance design optimization problem considering two important disciplines of ICEs, the compression ratio and friction loss, is proposed and solved in this work, which provides a systematic procedure for the optimal determination of tolerances and overcomes the disadvantages of the traditional experience-based tolerance design. A bi-disciplinary analysis model is developed in this work to assist the problem solving, within which a model between the friction loss and tolerance is built based on the Gaussian Process using the corresponding simulation and experimental data.
Journal Article

Multidisciplinary Optimization of Auto-Body Lightweight Design Using Hybrid Metamodeling Technique and Particle Swarm Optimizer

2018-04-03
2018-01-0583
Because of rising complexity during the automotive product development process, the number of disciplines to be concerned has been significantly increased. Multidisciplinary design optimization (MDO) methodology, which provides an opportunity to integrate each discipline and conduct compromise searching process, is investigated and introduced to achieve the best compromise solution for the automotive industry. To make a better application of MDO, the suitable coupling strategy of different disciplines and efficient optimization techniques for automotive design are studied in this article. Firstly, considering the characteristics of automotive load cases which include many shared variables but rare coupling variables, a multilevel MDO coupling strategy based on enhanced collaborative optimization (ECO) is studied to improve the computational efficiency of MDO problems.
Journal Article

Sampling-Based RBDO Using Score Function with Re-Weighting Scheme

2013-04-08
2013-01-0377
Sampling-based methods are general but time consuming for solving a Reliability-Based Design Optimization (RBDO) problem. In order to alleviate the computation burden, score function together with the Monte Carlo method was used to compute the stochastic sensitivities of reliability functions. In literature, re-weighting schemes were shown to converge faster than the regular Monte Carlo method. In this paper, a reweighting scheme together with score function is employed to perform sampling-based stochastic sensitivity analysis to improve the computational efficiency and accuracy. An analytical example is used to show the advantages of the proposed method. Comparisons to the conventional methods are made and discussed. Two RBDO problems are solved to demonstrate the use of the proposed method.
Technical Paper

Study on the Optimal Control Strategy of Transient Process for Diesel Engine with Sequential Turbocharging System

2016-10-17
2016-01-2157
Three-phase sequential turbocharging system with two unequal-size turbochargers is developed to improve fuel economy performance and reduce emission of the automotive diesel engine, which satisfies wide range of intake flow demand. However, it results in complicated transient control strategies under frequently changing operating conditions. The present work aims to optimize the control scheme of boost system and fuel injection and evaluate their contributions to the improvement of transient performance. A mean value model for diesel engine was built up in SIMULINK environment and verified by experiment for transient study. Then a mathematical model of optimization issue was established. Strategies of control valves and fuel injection for typical acceleration and loading processes are obtained by coupled calculating of the simulation model and optimization algorithm.
Technical Paper

Optimization-Based Control Strategy for Large Hybrid Electric Vehicles

2018-04-03
2018-01-1030
Electric vehicles (EVs) have become a hot research topic due to the petroleum crisis and air pollution issues, and Hybrid EVs (HEVs) equipped with engines and motors are popular nowadays due to their advantage over Pure EVs. The energy distribution between the engine and the motor is the major task of the control strategy or energy management for HEVs. Rule-based and optimization-based approaches are developed in this area, but not much work has been done for large-size super-capacitor (SC) equipped HEVs, like Hybrid buses. In this paper, a new optimization-based control strategy for a hybrid bus equipped with SCs as the energy regeneration system is presented. Considering the driving patterns of a bus that is of frequent accelerations and decelerations, it is proposed to characterize each time instant by its speed and acceleration, and the energy distribution is optimized based on these two state variables.
Technical Paper

An Optimal Preview ANN Driver Model Based on Error Elimination Algorithm

2005-11-01
2005-01-3495
For the purposes of on-line control, e.g., in an automatic driving system, or of closed-loop directional control simulation, an optimal preview artificial neural network (ANN) driver model based on error elimination algorithm(EEA) is built. Then the optimal preview times are discussed in high frequency range in this system. The simulation results of optimal preview ANN driver model and Error Elimination Algorithm driver model are compared under the condition of different vehicle speeds and paths, which shows that the proposed approach is efficient and reliable enough, particularly for driver-vehicle closed-loop system.
Technical Paper

Multi-Objective Tolerance Optimization Considering Friction Loss for Internal Combustion Engines

2017-03-28
2017-01-0250
Manufacturing of the internal combustion engines (ICEs) has very critical requirements on the precision and tolerance of engine parts in order to guarantee the engine performance. As a typical complex nonlinear system, small changes in dimensions of ICE components may have great impact on the performance and cost of the manufacturing of ICES. In this regard, it is still necessary to discuss the optimization of the tolerance and manufacturing precision of the critical components of ICEs even though the tolerance optimization in general has been reported in the literature. A systematic process for determining optimal tolerances will overcome the disadvantages of the traditional experience-based tolerance design and therefore improve the system performance.
Technical Paper

Study of Load Distribution for a Semi - Tracked Air - Cushion Vehicle

1999-09-14
1999-01-2788
A new design method is proposed for a semi-tracked air-cushion vehicle for soft terrain by using a flexible bind, which offers more flexibility in designing. This paper describes the design principle focusing on optimizing the total power consumption of the vehicle. The relationships of load distribution and power consumption are analyzed. The prototype experiments showed that the proposed design can meet the demand of tractive and transport efficiency with its optimal state of using minimum total power consumption and meanwhile maintaining ride comfort.
Technical Paper

Application of the Newly Developed KLSA Model into Optimizing the Compression Ratio of a Turbocharged SI Engine with Cooled EGR

2018-10-30
2018-32-0037
Owing to the stochastic nature of engine knock, determination of the knock limited spark angle (KLSA) is difficult in engine cycle simulation. Therefore, the state-of-the-art knock modeling is mostly limited to either merely predicting knock onset (i.e. auto-ignition of end gas) or combining a simple unburned mass fraction (UMF) model representative of knock intensity (KI). In this study, a newly developed KLSA model, which takes both predictions of knock onset and intensity into account, is firstly introduced. Multiple variables including the excess air ratio, EGR ratio, cylinder pressure and the end gas temperature are included in the knock onset model. Based on the auto-ignition theory of hot spots in end gas, both the energy density and heat release rate in hot spots are taken into consideration in the KI model.
Technical Paper

One Better Model of Vehicle Turbocharged Diesel Engine than VNT Turbo

2014-04-01
2014-01-1644
In the internal combustion engine, about 25%-40% of the energy released by burned fuel is taken away by the exhaust gas. The part of the usable energy in the exhaust can be used in the turbocharged engine. So, at present, turbocharged diesel engine hasn't made full use of exhaust gas energy. The authors propose a model of the 4-stroke turbocharged diesel engine of split exhausting system. Adding a rapidly on-and-off exhaust control valve between exhaust passage and manifold in the 4-stroke turbocharged diesel engine can improve the utilization rate of the usable energy in the exhaust. By utilizing the mean effective pressure (MEP), this paper is to calculate the maximum usable energy, the energy provided by exhaust and the energy required by intake. The results gets that the new type of exhausting system can help engine to increase usage rate of the exhaust gas energy to around 20% at the rated condition compared to the existing vehicle diesel engines with VNT.
Technical Paper

Unmanned Terminal Vehicle Positioning System Based on Roadside Single-Line Lidar

2021-03-02
2021-01-5029
With the development of economic globalization, the speed of development of container terminals is also very rapid. Under the pressure brought by the surge in throughput, the unmanned and intelligent terminals will become the future development direction of terminals. As the cornerstone of the unmanned terminal, the positioning technology provides the most basic position information for system scheduling, path planning, real-time correction, and loading and unloading. Therefore, this paper is aimed to design a low-cost, high-precision, and easy-to-maintain unmanned dock positioning system in order to better solve the problem of unmanned dock positioning. The main research content of this paper is to design a positioning algorithm for unmanned terminal Automated Guided Vehicle (AGV) based on single-line lidar, including point cloud data acquisition, background filtering, point cloud clustering, vehicle position extraction, and result optimization.
Technical Paper

Design and Analysis of a Novel Magnetorheological Fluid Dual Clutch for Electric Vehicle Transmission

2019-02-18
2019-01-5014
A novel magnetorheological fluid dual clutch (MRFDC) for electric vehicle transmission is proposed in this article. The structure was based on the MR fluid clutch and traditional dual clutch equipped on internal combustion engine vehicle. Therefore the MRFDC combines the advantages of MR fluid clutch and dual clutch transmission (DCT) to achieve high control accuracy and fast response. The structure of MRFDC was designed by Unigraphics (UG) three-dimensional (3D) modeling software. Then, finite element analysis (FEA) for magnetic field was conducted by ANSYS under different applied currents from 0.1A to 1A with 0.1A space to obtain the relation between the applied current and magnetic field. In this article, Herschel-Bulkley model is used to predict the MR fluid behavior because of the high shear rate of MR fluid.
Technical Paper

Energy Management Optimization for Plug-In Hybrid Electric Vehicles Based on Real-World Driving Data

2019-04-02
2019-01-0161
Excellent energy consumption performance of a plug-in hybrid electric vehicle (PHEV) is usually attributed to its hybrid drive mode. However, the factors including vehicle performance, driver behavior and traffic status have been shown to cause unsatisfactory performance. This phenomenon leads to a necessity of study on energy consumption control strategies under real-world driving conditions. This paper proposes a new approach for energy management optimization of plug-in hybrid electric vehicles based on real-world driving data for two purposes. One is for improving the energy consumption of PHEV under real-world driving conditions and the other is for reducing the computational complexity of optimization methods in simulation models. In this process, the paper collected real-world driving record data from 180 drivers within 6 months. Then the principal component analysis (PCA) was employed to extract and define the hidden factors from the initial real-world driving data.
Journal Article

Control Model of Automated Driving Systems Based on SOTIF Evaluation

2020-04-14
2020-01-1214
In partially automated and conditionally automated vehicles, a part of the work of human drivers is replaced by the system, and the main source of safety risks is no longer system failures, but non-failure risks caused by insufficient system function design. The absence of unreasonable risk due to hazards resulting from functional insufficiencies of the intended functionality or by reasonably foreseeable misuse by persons, is referred to as the Safety Of The Intended Functionality. Drivers have the responsibility to supervise the automated driving system. When they don't agree with the operation behavior of the system, they will interfere with the instructions. However, this may lead to potential risks.
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