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Technical Paper

Aging of Zeolite Based Automotive Hydrocarbon Traps

2007-04-16
2007-01-1058
This paper analyzes the aging of zeolite based hydrocarbon traps to guide development of diagnostic algorithms. Previous research has shown the water adsorption ability of zeolite ages along with the hydrocarbon adsorption ability, and this leads to a possible diagnostic algorithm: the water concentration in the exhaust can be measured and related to aging. In the present research, engine experiments demonstrate that temperature measurements are also related to aging. To examine the relationship between temperature-based and moisture-based diagnostic algorithms, a transient, nonlinear heat and mass transfer model of the exhaust during cold-start is developed. Despite some idealizations, the model replicates the qualitative behavior of the exhaust system. A series of parametric studies reveals the sensitivity of the system response to aging and various noise factors.
Technical Paper

Mild Regenerative Braking to Enhance Fuel Economy via Lowered Engine Load Due to Alternator

2008-10-12
2008-01-2560
Brake energy recovery is one of the key components in today's hybrid vehicles that allows for increased fuel economy. Typically, major engineering changes are required in the drivetrain to achieve these gains. The objective of this paper is to present a concept of capturing brake energy in a mild hybrid approach without any major modifications to the drivetrain or other vehicular systems. With fuel costs rising, the additional component cost incurred in the presented concept may be recovered quickly. In today's vehicles, alternators supply the electrical power for the engine and vehicle accessories whenever the engine is running. As vehicle electrical demands increase, this load is an ever-increasing part of the engine's output, negatively impacting fuel economy. By using a regenerative device (alternator) on the drive shaft (or any other part of the power train), electrical energy can be captured during braking.
Technical Paper

Evaluation of Hydraulic Efficiency Using High-Shear Viscosity Fluids

2010-10-25
2010-01-2178
Fossil fuel consumption is a significant factor in terms of both economic and environ-mental impact of on- and off-highway systems. Because fuel consumption can be directly tied to equipment efficiency, gains in efficiency can lead to reduction in operating costs as well as conservation of nonrenewable resources. Fluid performance has a direct effect on the efficiency of a hydraulic system. A procedure has been developed for measuring a fluid's effect on the degree to which mechanical power is efficiently converted to hydraulic power in pumps typical of off-highway applications.
Technical Paper

The Texas Diesel Fuels Project, Part 1: Development of TxDOT-Specific Test Cycles with Emphasis on a “Route” Technique for Comparing Fuel/Water Emulsions and Conventional Diesel Fuels

2004-03-08
2004-01-0090
The Texas Department of Transportation (TxDOT) began using an emulsified diesel fuel in July 2002. They initiated a simultaneous study of the effectiveness of this fuel in comparison to 2D on-road diesel fuel, which they use in both their on-road and off-road equipment. The study also incorporated analyses for the fleet operated by the Associated General Contractors (AGC) in the Houston area. Some members of AGC use 2D off-road diesel fuel in their equipment. The study included comparisons of fuel economy and emissions for the emulsified fuel relative to the conventional diesel fuels. Cycles that are known to be representative of the typical operations for TxDOT and AGC equipment were required for use in this study. Four test cycles were developed from data logged on equipment during normal service: 1) the TxDOT Telescoping Boom Excavator Cycle, 2) the AGC Wheeled Loader Cycle, 3) the TxDOT Single-Axle Dump Truck Cycle, and 4) the TxDOT Tandem-Axle Dump Truck Cycle.
Technical Paper

42-Volt Electric Air Conditioning System Commissioning and Control for a Class-8 Tractor

2004-03-08
2004-01-1478
The electrification of accessories using a fuel cell as an auxiliary power unit reduces the load on the engine and provides opportunities to increase propulsion performance or reduce engine displacement. The SunLine™ Class 8 tractor electric accessory integration project is a United States Army National Automotive Center (NAC™) initiative in partnership with Cummins Inc., Dynetek™ Industries Ltd., General Dynamics C4 Systems, Acumentrics™ Corporation, Michelin North America, Engineered Machine Products (EMP™), Peterbilt™ Motors Company, Modine™ Manufacturing and Masterflux™. Southwest Research Institute is the technical integration contractor to SunLine™ Services Group. In this paper the SunLine™ tractor electric Air Conditioning (AC) system is described and the installation of components on the tractor is illustrated. The AC system has been designed to retrofit into an existing automotive system and every effort was made to maintain OEM components whenever modifications were made.
Technical Paper

Optimum Control of a Hydrostatic Powertrain in the Presence of Accessory Loads

2002-03-19
2002-01-1417
In off-highway applications the engine torque is distributed between the transmission (propulsion) and other accessories such as power steering, air conditioning and implements. Electronic controls offer the opportunity to more efficiently manage the control of the engine and transmission as an integrated system. This paper deals with development of a steepest descent algorithm for maximizing the efficiency of hydrostatic transmission along with the engine in the presence of accessory load. The methodology is illustrated with an example. The strategy can be extended to the full hydro-mechanical configuration as required. Applications of this approach include adjusting for component wear and intelligent energy management between different accessories for possible size reduction of powertrain components. The potential benefits of this strategy are improved fuel efficiency and operator productivity.
Technical Paper

Development of a Piston Temperature Telemetry System

1992-02-01
920232
The measurement of piston temperature in a reciprocating engine has historically been a very time-consuming and expensive process. Several conditions exist in an engine that measurement equipment must be protected against. Acceleration forces near 2000 G's occur at TDC in automotive engines at rated speed. Operating temperatures inside the crankcase can range to near 150°C. To allow complete mapping of piston temperature, several measuring locations are required in the piston and data must be obtained at various engine operating conditions. Southwest Research Institute (SwRI) has developed a telemetry-based system that withstands the harsh environments mentioned above. The device is attached to the underside of a piston and temperature data is transmitted to a receiving antenna in the engine crankcase. The key element of this device is a tiny power generator which utilizes the reciprocating motion of the piston to generate electricity thus allowing the transmitter to be self-powered.
Technical Paper

Port Design for Charge Motion Improvement within the Cylinder

2016-04-05
2016-01-0600
The engine intake process governs many aspects of the flow within the cylinder. The inlet valve is the minimum area, so gas velocities at the valve are the highest velocities seen. Geometric configuration of the inlet ports and valves, and the opening schedule create organized large scale motions in the cylinder known as swirl and tumble. Good charge motion within the cylinder will produce high turbulence levels at the end of the compression stroke. As the turbulence resulting from the conversion energy of the inlet jet decays fast, the strategy is to encapsulate some of the inlet jet in the organized motions. In this work the baseline port of a 2.0 L gasoline engine was modified by inserting a tumble plate. The work was done in support of an experimental study for which a new single-cylinder research engine was set up to allow combustion system parameters to be varied in steps over an extensive range. Tumble flow was one such parameter.
Technical Paper

Navigation Control in an Urban Autonomous Ground Vehicle

2011-04-12
2011-01-1037
Southwest Research Institute developed an Autonomous Ground Vehicle (AGV) capable of navigating in urban environments. The paper first gives an overview of hardware and software onboard the vehicle. The systems onboard are classified into perception, intelligence, and command and control modules to mimic a human driver. Perception deals with sensing from the world and translating it into situation awareness. This awareness is then fed into intelligence modules. Intelligence modules take inputs from the user to understand the need to navigate from its current location to another destination and, then, generate a path between them on urban, drivable surfaces using its internal urban database. Situational awareness helps intelligence to update the path in real time by avoiding any static/moving obstacles while following traffic rules.
Technical Paper

Model-Based Approach to Estimate Fuel Savings from Series Hydraulic Hybrid Vehicle: Model Development and Validation

2011-09-13
2011-01-2274
A simulation framework with a validated system model capable of estimating fuel consumption is a valuable tool in analysis and design of the hybrid vehicles. In particular, the framework can be used for (1) benchmarking the fuel economy achievable from alternate hybrid powertrain technologies, (2) investigating sensitivity of fuel savings with respect to design parameters (for example, component sizing), and (3) evaluating the performance of various supervisory control algorithms for energy management. This paper describes such a simulation framework that can be used to predict fuel economy of series hydraulic hybrid vehicle for any specified driver demand schedule (drive cycle), developed in MATLAB/Simulink. The key components of the series hydraulic hybrid vehicle are modeled using a combination of first principles and empirical data. A simplified driver model is included to follow the specified drive cycle.
Technical Paper

Effects of Various Model Parameters in the Simulation of a Diesel SCR System

2012-04-16
2012-01-1297
A Selective Catalytic Reduction (SCR) system is a simple solution to mitigate high concentration of nitrogen oxides from tail pipe emissions using ammonia as catalyst. In recent years, implementation of stringent emission standards for diesel exhaust made the SCR system even more lucrative aftertreatment solution for diesel engine manufacturer due to its well established reaction mechanism and lower initial cost involved compared to other available options. Nitrogen oxides reduction efficiency and ammonia slip are two main parameters that affects SCR system performance. Therefore, primary design objective of an efficient SCR system is to enhance reduction of nitrogen oxides and control ammonia slip. Both these factors can be improved by having a uniform mixture of ammonia at the SCR inlet. In this mathematical simulation, various parameters that affect accuracy in predicting the uniformity of mixture at the SCR inlet have been documented.
Technical Paper

Demonstration of Energy Consumption Reduction in Class 8 Trucks Using Eco-Driving Algorithm Based on On-Road Testing

2022-03-29
2022-01-0139
Vehicle to Everything (V2X) communication has enabled on-board access to information from other vehicles and infrastructure. This information, traditionally used for safety applications, is increasingly being used for improving vehicle fuel economy [1-5]. This work aims to demonstrate energy consumption reductions in heavy/medium duty vehicles using an eco-driving algorithm. The algorithm is enabled by V2X communication and uses data contained in Basic Safety Messages (BSMs) and Signal Phase and Timing (SPaT) to generate an energy-efficient velocity trajectory for the vehicle to follow. An urban corridor was modeled in a microscopic traffic simulation package and was calibrated to match real-world traffic conditions. A nominal reduction of 7% in energy consumption and 6% in trip time was observed in simulations of eco-driving trucks.
Technical Paper

Intricacies of SAE #2 Computerized Clutch Friction Durability Testing

1993-10-01
932847
This paper discusses the implications of computerizing the SAE #2 clutch friction durability tests that General Motors Corporation and Ford Motor Company require for automatic transmission fluid certification. There are three reasons for this paper. 1) Friction durability testing is a significant part of a much larger battery of tests needed to qualify a fluid. 2)There have been recent modifications concerning computerization of both the Ford and GM tests. 3) Because there are only two OEM qualified testing facilities, the details of certain testing intricacies in the areas of data acquisition, reduction and reporting may not be as understood as well as in other areas of automotive-based standardized testing. Formulators of automatic transmission fluid need to be aware of all details surrounding the collection and evaluation of the data that will result in the final test report.
Technical Paper

Diesel Fuel Lubricity

1995-02-01
950248
The United States and Europe are mandating increasingly severe diesel fuel specifications, particularly with respect to sulfur content, and in some areas, aromatics content. This trend is directed towards reducing vehicle exhaust emissions and is generally beneficial to fuel quality, ignition ratings, and stability. However, laboratory studies, as well as recent field experience in Sweden and the United States, indicate a possible reduction in the ability of fuels to lubricate sliding components within the fuel injection system. These factors, combined with the trend toward increasing injection pressure in modern engine design, are likely to result in reduced durability and failure of the equipment to meet long-term emissions compliance. The U.S. Army Belvoir Fuels and Lubricants Research Facility (BFLRF) located at Southwest Research Institute (SwRI) developed an accelerated wear test that predicts the effects of fuel lubricity on injection system durability.
Technical Paper

Deploying Connected VehicleSM using the FDOT SunGuide® Software: Technology Leadership Brief

2012-10-08
2012-01-9016
The State of Florida initiated the SunGuide® Advanced Traffic Management System (ATMS) software development program in October 2003; that software is deployed in over 15 Traffic Management Centers (TMCs) throughout the major cities in Florida. One of SunGuide's biggest strengths is a software architecture that allows for short development times for new functionality. This paper describes the system design, implementation, and lessons learned from the development of the SunGuide Connected Vehicle Subsystem (CVS). The SunGuide CVS receives real-time speed, location, and heading data from instrumented vehicles and uses that data in a manner similar to its use of traffic detector data to provide information to the TMC. In addition to the vehicle providing data to the TMC, the TMC may create and publish Traveler Advisory Messages to the vehicle as part of the SunGuide Event Management response plans.
Technical Paper

Advanced Nondestructive Testing Methods for Bearing Inspection

1972-02-01
720172
The principles of the magnetic-perturbation method of flaw detection and the Barkhausen noise residual stress measurement method are briefly reviewed. It is suggested that they provide very powerful tools for assuring improved ball bearing performance. The methods are applied for the evaluation of ball bearing races. Typical experimental results are presented along with metallurgical sectioning correlation.
Technical Paper

A Critical Analysis of Traffic Accident Data

1975-02-01
750916
General agreement exists that the ultimate goals of traffic accident research are to reduce fatality, mitigate injury and decrease economic loss to society. Although massive quantities of data have been collected in local, national and international programs, attempts by analysts to use these data to explore ideas or support hypotheses have been met by a variety of problems. Specifically, the coded variables in the different files are not consistent and little information on accident etiology is collected. Examples of the inadequacies of present data in terms of the collected and coded variables are shown. The vehicular, environmental and human (consisting of human factors and injury factors) variables are disproportionately represented in most existing data files in terms of recognized statistical evidence of accident causation. A systems approach is needed to identify critical, currently neglected variables and develop units of measurement and data collection procedures.
Technical Paper

Dual Fuel Combustion of Propane in a Railroad Diesel Engine

1963-01-01
630450
Fuel conservationists will welcome this practicable proposal for converting railroads from diesel fuel to propane gas propulsion. Propane is no newcomer to the fuel family, but the advantages of economy, simplicity of operation, minimal maintenance, and extended life of equipment, as presented in this paper, show up its unexploited and extensive potential use in all mobile units. This careful study includes experimental results and data especially applied to railroad engines, even to conversion plans for existing engines that allows an interchangeable fuel system to accommodate present supply and variable cost factors in the United States.
Technical Paper

Spectrometric Analysis of Used Oils

1969-02-01
690776
This paper discusses the techniques and diagnostic significance of atomic absorption, atomic emission, and infrared spectrometric analysis of crankcase lubricants, with the use of supplementary data where pertinent. The parameters affecting used oil analytical data are discussed in terms of examples from Army general purpose vehicle test engines. Wear metals in used gear oils are also discussed and examples are given. Analytical methods and their applications are fully described, and the equipment and procedures for infrared spectroscopy and gas chromatography techniques are outlined.
Technical Paper

Fuel Consumption of Crawler Tractors

1982-02-01
821081
In this paper, a mathematical model is used to determine the fuel-consuming characteristics of a typical crawler tractor with bulldozer under various opera ting regimes. The results are used to suggest various methods to reduce tractor fuel consumption.
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