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With the development of modern vehicle chassis control systems, such as Anti-Lock Brake System (ABS), Acceleration Slip Regulation (ASR), Electronic Stability Control (ESC), and Regenerative Braking System (RBS) for EVs, etc., there comes a new requirement for the vehicle brake system that is the precise control of the wheel brake pressure. The Electro-Hydraulic Brake system (EHB), which owns an ability to adjust four wheels’ brake pressure independently, can be a good match with these systems. However, the traditional control logic of EHB is based on the PWM (Pulse-Width Modulation), which has a low control accuracy of linear electromagnetic valves. Therefore, this paper presents a research of the linear electro-magnetic valve characteristic analysis, and proposes a precise pressure control algorithm of the EHB system with a feed forward and a PID control of linear electro-magnetic valves.

Nowadays, the vehicle market puts forward urgent requirement for new kinds of braking booster because the traditional vacuum booster cannot meet the demands of new energy vehicles anymore. However, one problem that all the new plans should face is how to guarantee an ideal pedal feeling. In this paper, a novel mechatronics braking booster is proposed, and servo motor introduced into the booster makes the assist rate can be adjusted under a great degrees of freedom, so the structural parameters and control parameters of the booster should be determined elaborately to get an optimal pedal feeling. The pedal feeling is always represented by the pedal stoke-force curve which is influenced by different parameters.

This paper presents a power assisted braking control based on a novel mechatronic booster system. A brake pedal feel control unit is first discussed which includes a pedal emulator with an angular sensor to detect driver’s pedal travel, a signal processing module with a Kalman filter for sensor signal conditioning, and a driver braking intention detection and behavior recognition module based on the displacement and velocity of the pedal travel. A power assisted braking control is then presented as the core of the system which consists of controls on basic power assist, velocity compensation and friction compensation. The friction is estimated based on a generic algorithm offline. A motor controller is designed to provide the desired torque for the power assist. Finally, a novel mechatronic booster system is designed and built with an experimental platform set up with a widely adopted rapid prototype system using dSPACE products, such as MicroAutoBox, RapidPro, etc.