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We have developed new P/M Al-Si wrought alloys having high strength and high wear resistance for use in the rotors and vanes of rotary car air conditioners. In addition, combined with the development of near-net-shape extrusion technologies, through a joint project with Diesel Kiki Co.,Ltd., we have succeeded in the world's first mass production of rotors made of P/M aluminum wrought alloy. In this paper, the properties and production technology of vanes and rotors made with new P/M Al-Si wrought alloys are presented.

An internal gear-type pump has advantages compared with an external involute gear-type pump, for example, higher mechanical or volumetric efficiency, considerable reduction of weight and dimension in the oil-pump system[1]. This paper presents characteristics of the internal gear type rotors with a modified trochoidal profile in the oil-pump system, and new P/M(Powder Metallurgy) aluminum alloys which satisfy required wear properties as the lubrication oil-pump rotors. Also, the advantage of high volumetric efficiency and discharge performance and excellent properties of the oil-pump rotor with a modified trochoid profile were combined with a R/S (Rapidly Solidified) aluminum alloy in the scavenging pump for racing car engine. Good results without wear or damage after an actual race are also reported.