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Technical Paper

Optimization of Drum Brake System in HCVs Using Two-Way Coupled CFD Approach

2023-11-05
2023-01-1874
The brake systems are given top priority by automotive OEMs in the development of medium and heavy commercial trucks and buses, which can carry increased loads. When trucks and buses are travelling at high speeds or crossing downhill, during braking operations, the friction faces (brake drum and liner) experience a significant rise in temperature due to the conversion of kinetic energy into heat energy within seconds. This lowers the friction coefficient at the interface, resulting in distortions, thermal cracks, hub grease burning, and overheating. Drum brake system designs must be improved and optimized to dissipate more heat from the brake drum assembly and prevent brake failure. Nowadays advance transient numerical simulations assist in the design, development and optimization of the brake system to visualize 3D flow physics and temperature variations throughout the brake duty cycles. In the current study, different Cases of drum brakes to improve cooling efficiency are evaluated.
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