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Compression ignition engines provide superior thermal efficiency over other internal combustion engines. Unfortunately the combustion process is diffusive combustion, meaning a lot of fuel is impinged the on the piston and cylinder wall. This creates cooling loss coupled with smoke, CO and THC. Minimization of the nozzle orifice diameter is a simple method widely used to shorten spray penetration. However, decreasing the nozzle orifice diameter also decreases fuel flow rate resulting in a prolonged injection and combustion process and reducing thermal efficiency. An offset orifice nozzle causes less fuel impingement by shorter fuel spray penetration without significant reduction of fuel flow rate. The offset orifice nozzle was made by shifting its alignment from the center of the sac to the edge of the sac following the swirl direction. A counterbore design was applied to maintain constant orifice length.

In order to investigate the mechanism of heat transfer on the chamber wall of direct-injection diesel engines, 2-D temperature imaging and heat flux measurement in the flame impinging region on the chamber wall were conducted using laser-induced phosphorescence technique. The temperature of the chamber wall surface was measured by the calibrated intensity variation of the 355nm-excited laser-induced phosphorescence from an electrophoretically deposited thin layer of La2O2S:Eu phosphor on a quartz glass plate placed in a rapid compression and expansion machine (RCEM). Instantaneous 2-D images of wall temperature at different timings after start of injection and time-resolved (10kHz) heat flux near the flame impinging region were obtained for combusting and non-combusting diesel sprays with impinging distance of 23.4mm at different injection pressures (80 and 120MPa).

In this study, the combustion characteristics of diesel flame achieved in a rapid compression and expansion machine (RCEM) at various patterns of oxygen distribution in the chamber are investigated in order to clarify the effect of heterogeneity of oxygen distribution in diesel engines induced by EGR on the soot and NOx emissions. To make the heterogeneous distribution of oxygen in a combustion chamber, the mixtures with different oxygen concentrations are injected through the each different port located on the cylinder wall. Results indicate that the amount of oxygen entrained into the spray upstream the luminous flame region affects the NO emission from diesel flame strongly.

The relation between the characteristics of a non-evaporating spray and those of a corresponding frame achieved in a rapid compression machine was investigated experimentally. The fuel injection pressure was changed in a range of 55 to 260 MPa and the other injection parameters such as orifice diameter and injection duration were changed systematically. The characteristics of the non-evaporating spray such as the Sauter mean diameter and the mean excess air ratio of the spray were measured by an image analysis technique. The time required for a pressure rise due to combustion was taken as an index to characterize the flame. It was concluded that the mean excess air ratio of a spray is the major factor which controls the burning rate and that the high injection pressure is effective in shortening the combustion duration and reducing soot formation.

In order to investigate the combustion phenomena in a combustion chamber of the diesel engine at transient operations, the simultaneous measurements of temperatures of flame and wall surface in a combustion chamber were conducted. The new technique for simultaneous measurements of flame temperature and wall surface was developed. Laser-Induced phosphorescence was used for the measurement of wall surface temperature which was coupled with the flame temperature measurement by a two-color pyrometry. The NOx and soot emissions were also measured simultaneously in transient operations. The relation between the temporal changes of emissions and temperatures of flame and surface wall are discussed. The results show that the temporal change of NOx emission during transient operation is similar to that of the average gas temperature in a chamber. On the other hand, the temporal change of soot emission is similar to neither that of flame temperature nor that of average gas temperature.

This work investigates the effects of ignition improvers on the ignition and combustion characteristics of hydrous ethanol with 5% by weight water and 1% by weight Lauric acid (Eh95) under simulated diesel engine conditions using the rapid compression and expansion machine (RCEM). Results indicate that hydrous ethanol with commercial additive (ED95) and hydrous ethanol with 5% by weight glycerol ethoxylate in hydrous ethanol exhibit a near identical rate-of-pressure-rise and heat release rate. Ignition delay of hydrous ethanol with 5% by weight glycerol ethoxylate is shorter, but hydrous ethanol with 1% by weight glycerol ethoxylate has longer ignition delay time and different combustion characteristics compared with hydrous ethanol with commercial additive (ED95). Hydrous ethanol with 1% by weight glycerol ethoxylate and hydrous ethanol with 5% by weight glycerol ethoxylate are considered suitable fuels for high compression-ratio diesel engines.

The increase of air pollution and global warming is a threat for human life. Besides, the price of petroleum is increasing rapidly and the resources are diminishing. This obliged scientists and engineers to look for alternative sources of energy, which are cleaner and more sustainable. Biodiesel, defined as mono-alkyls of esters from vegetable oils and animals fat, is a cleaner renewable fuel and has been considered as the best alternative for petroleum based diesel fuel hence it can be used in any compression ignition engines without any significant modification. The main advantages of using biodiesel are its renewability and better quality of exhaust gas emissions due to their higher content of oxygen. The produce less soot and hence the feed stuck is plant it will regenerate the CO2 by the photosynthesis which ensures the renewability and reduces global warming.

To understand further the mixing process between the injected fuel and air in the combustion chamber of a diesel engine, the turbulent mixing process in a one-phase, two-dimensional transient jet was theoretically studied using the discrete vortex simulation. First, the simulation model was evaluated by comparisons between calculated and experimental data on two-dimensional turbulent jets. Second, the trajectories of the injected fluid elements marked with different colors were graphically demonstrated. Also the process of entrainment of the surrounding fluid into the jet was visually presented using colored tracers.

Two methods have been developed for real time identification and classification of the roughness pattern of road surfaces using the neural network. These methods are directly available both for semi-active and active vibration controls of cars. Accelerations of the rear wheel axis under the suspension are used as the input data for real time identification. The neural network which has acquired the informations of the seven typical roughness patterns is used for real time classification of actual road surfaces during driving. Validity and usefulness of these methods are verified by simulation.

Two kinds of active control systems, using neural networks (NN), are presented for realizing optimal driving motion of four wheel steer (4WS) cars. The first system is based on the assumption that the car is simplified as a linear two wheel bycycle model, and that the friction force between tire and road surface is represented by Fiala's nonlinear model. The nonlinear relation between the slip angle of tire and the cornering force is expressed with NN. A model-following type control strategy is adopted in the first system, with both the feedforward and feedback gains for the control of the rear wheel steering angle adaptively determined with NN according to change of front wheel steering angle. The second system is based on the assumption that both the dynamical characteristics of the car and the tire friction force are nonlinear. The nonlinear dynamical characteristics of the car and the friction force are identified with NN, using the measured data of an actual car.

A rapid compression-expansion machine was developed, which can simulate intake, compression, expansion and exhaust strokes in a single Diesel cycle by an electrically controlled and hydraulically actuated driving system. The whole system which is composed of a hydraulic actuator, fuel injector and a valve driving device, is sequentially controlled by a micro-computer. The machine features; 1) accurate control of piston position at TDC, 2) no effect of lubricant on HC emission due to the use of dry piston rings; 3) independent control of local wall temperature; and 4) high power output to drive heavy piston at high frequency. The single cycle operation permits Diesel combustion experiments under a wide range of operating conditions and easy access of optical diagnostics with minimized amount of test fuel. The performance test showed that the machine can drive a DI Diesel type piston with a 100 mm bore at a maximum frequency of 16.7 Hz at a maximum compression pressure of 15 MPa.

In an attempt to achieve lean combustion in Diesel engines which has a potential for simultaneous reduction in no and soot, the authors developed a micro-hole nozzle which has orifices with a diameter as small as 0.06 mm. Combustion tests were carried out using a rapid compression-expansion machine which has a DI Diesel type combustion chamber equipped with the micro-hole nozzle. A comparison with the result of a conventional nozzle experiment revealed that the ignition delay was shortened by 30 %, and in spite of that, both peaks of initial premixed combustion and diffusion combustion increased significantly. The combustion in the case of the micro-hole nozzle experiment was accompanied with a decrease in soot emission, whereas an increase in NO emission.

A new technique was proposed for measuring instantaneous distributions of flame temperature and KL factor of luminous flames. Here the principle of the two-color method was used to calculate flame temperature and KL factor from the two-color densities of a film image taken on a nega-color film. We applied this technique to the high speed nega-color photographs of flames in a D. I. diesel engine operated with varying swirl ratios, and discussed the measured results of instantaneous distributions of flame temperature and KL factors.

The concentrations of soot, NO and the other combustion products were measured by incylinder gas sampling in a DI diesel engine. The effects of injection timing, swirl ratio, and combustion chamber geometry on the formation and emission processes of soot and NO were studied. The following results were obtained: (1) Soot is promptly formed in the flame during the early combustion period where the equivalence ratio in the flame is high over 1.0. Thereafter almost all the formed soot is swiftly burnd up by oxidation during the middle combustion period. This process mainly determines the exhaust soot concentration. (2) NO is formed in the flame during the early and middle combustion period where the flame temperature is high over 2000 K. The highest NO concentration is observed at the flame tip swept by the air swirl. Though the concentration of the formed NO decreases by dilusion it nearly constant during the later combustion period.

Experiments on the effects of temperature T and equivalence ratio ϕ on soot formation at high pressures up to 5 MPa were conducted. The soot formation region is mapped on ϕ-T diagram using the results obtained in the experiments and the published data. NO formation region is also determined by the Zeldovich equations and is plotted on the same diagram. The time histories of ϕ and T of the flame in a DI diesel engine which was obtained by a gas sampling study, are plotted on the ϕ-T diagram to form a trajectory. Discussion of the trajectory in relation to both soot and NO formation region gives suggestion of a possibility of high temperature - rich mixture combustion to reduce particulate formation in diesel engines.

A rapid compression-expansion machine which can simulate the combustion processes in diesel engines is developed. The configuration of the combustion chamber is a 100 mm bore and a 90 mm stroke, and the compression ratio is 15. The piston is driven by an electro-hydraulic system with a thrust of 90 kN and the maximum frequency of 20 Hz. The whole system composed of a hydraulic actuator, a fuel injection system, and a valve driving unit is sequentially controlled by a computer. The reproducibility of the stop position of the piston at the end of compression is achieved with an accuracy of ±0.1 mm by employing a hydraulic-mechanical brake mechanism. The experiment shows that the combustion in the expansion stroke is achieved, and that the combustion characteristics such as the rate of heat release and indicated output as well as the exhaust emission can be measured.

Diesel engine is one the effective solutions for reducing CO2 and recognized as a leading candidate for mitigating global warming. To comply with increasingly stringent emission standards, all diesel engines require some sort of NOx control systems such as selective catalytic reduction (SCR) systems. The SCR catalyst for reducing NOx from diesel engines is classified into two groups, urea-SCR and HC-SCR catalyst, respectively. Although the urea-SCR catalyst is widely recognized as promising de-NOx technology in respect to the NOx conversion efficiency, it have some outstanding issues such as ammonia slip, urea injection, storage space, freezing and some infrastructures for supplying urea water solutions. In an attempt to overcome the inherent shortcoming of existing urea-SCR catalyst, hydrocarbons have been considered as alternative reducing agents for SCR process, instead of NH3.

To investigate the heat transfer phenomena inside the combustion chamber of a diesel engine, a correlation for the heat transfer coefficient in a combustion chamber of a diesel engine was investigated based on heat flux measured by the authors in the previous study(8) using the rapid compression and expansion machine. In the correlation defined in the present study, thermodynamically estimated two-zone temperatures in the burned zone and the unburned zone are applied. The characteristic velocity given in the correlation is related to the speed of spray flame impinging on the wall during the fuel injection period. After the fuel injection period, the velocity term of the Woschni’s equation is applied. It was shown that the proposed correlation well expresses heat transfer phenomena in diesel engines.

The soot contamination in used engine oils of diesel engine vehicles was about 1% by weight. The soot and metal wear particle sizes might be in the range of 0-1 µm and 1-25 µm, respectively. The characteristics of soot affecting on metal wear was investigated. Soot particle contamination in diesel engine oil was simulated using carbon black. Micro-nanostructure of soot particles were studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and laser diffraction spectroscopy (LDS). The metal wear behavior was studied by means of a Four-Ball tribology test with wear measured. Wear roughness in micro-scale was investigated by high resolution optical microscopy (OM) , 3D rendering optical technique and SEM image processing method. It was found that the ball wear scar diameter increased proportionally to the soot primary particle size. The effect of biodiesel contamination were also increasing in wear scar diameter.

Diesel engines are high thermal efficiency because of high compression ratio but produce high concentration of particulate matter (PM) because of direct injection fuel diffusion combustion. PM must be removed from the exhaust gas to protect human health. This research describes biodiesel engine performance, efficiency and combustion behavior using combustion pressure analyzer. It was clearly observed that PM emitted from CI engines can be reduced by using renewable bio-oxygenated fuels. The morphology and nanostructure of fossil fuel and biofuel PMs were investigated by using a Scanning electron microscopy (SEM) and Transmission electron microscopy (TEM). The morphology of biodiesel and diesel doesn’t have much different in the viewpoint of particulate matter trapping using DPF micro surface pores. The agglomerated ultrafine particles and primary nanoparticles sizes of diesel and biodiesel engine’s PM are approximately 50-500 nm and 20-50 nm, respectively.