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Technical Paper

Torsional Vibration Modeling of Driveline System for EV Low-Frequency Flutter

2015-06-15
2015-01-2191
In view of the problem of low-frequency (less than 10Hz, such as 0.5Hz, 1.15Hz, 8Hz in this paper) longitudinal vibration exists in a pure electric vehicle, modeling methods of drive-line torsion vibration system are conducted. Firstly, dynamometer test is performed, signals of motor speed and seat rail acceleration are obtained, the frequency characteristics of flutter is determined using the order analysis and time frequency analysis. Then four types of modeling and analysis are investigated facing the drive-line torsion vibration problem, including single model without electromagnetic stiffness, branch model without electromagnetic stiffness, single model considering electromagnetic stiffness and branch model considering electromagnetic stiffness. The results show that, modeling taking into account the electromagnetic stiffness and branches can reflect more low-frequency characteristics helps to reveal the low-frequency longitudinal flutter of the researched electric vehicle.
Technical Paper

Modeling and Analysis of Electric Powertrain NVH Under Multi-source Dynamic Excitation

2014-10-13
2014-01-2870
Because of the vehicle market competitive and of the raise of customers' demanding, NVH performance became an important job, especially for new energy vehicles. As the electric vehicle moving into the direction of high speed and large torque, electric vehicle vibration and noise problems highlighted gradually. In recent years, CAE has played an increasing role in the design, development and optimization of powertrain NVH at component and system levels. The subject of this paper was the numerical and experimental evaluation of the electromagnetic and vibro-acoustic behavior of an electric powertrain. For this purpose, a coupled and fully flexible dynamics model of the electric powertrain was developed. Then electromagnetic forces including both radial and tangential force and gear mesh excitations including time-varying meshing stiffness, meshing error and meshing impact were computed, which were used to perform forced response analysis on the full FE mesh of the powertrain housing.
Technical Paper

Control Optimization of a Compound Power-Split Hybrid Transmission for Electric Drive

2015-04-14
2015-01-1214
A novel compound power-split hybrid transmission based on a modified Ravigneaux gear set is presented. The equivalent lever diagrams are used to investigate the electric operating modes for the hybrid powertrain, and then its dynamic and kinematic characteristics as well as efficiency characteristics are described in equations. A brake clutch mounted on the carrier shaft is proposed to enhance the electric driving efficiency for the hybrid transmission. Three types of electric operating mode are analyzed by the simplified combined lever diagrams and the system efficiency and torque characteristics for these electric operating modes are compared. A major influence on output torque of the hybrid transmission derived from the torque capability of motors and brake clutch is depicted.
Technical Paper

Development of a Compact Compound Power-Split Hybrid Transmission Based on Altered Ravigneaux Gear Set

2014-04-01
2014-01-1793
Several types of power-split hybrid transmissions are outlined and the strengths and weaknesses of typical compound power-split prototype designs are summarized in this paper. Based on an modified Ravigneaux gear set, a novel compound power-split hybrid transmission with compact mechanical structure is presented, its dynamic and kinematic characteristics in equations and operating modes are described, and then equivalent lever diagrams are used to investigate the proposed compound power-split device. Control strategies in different operating modes are discussed with the simplified combined lever diagram, and a global optimization method is implemented to find the optimum operation point for the hybrid powertrain. To evaluate the fuel economy of a hybrid car equipped with this hybrid transmission, a forward powertrain simulation model is developed and real vehicle performance tests are conducted in the chassis dynamometer.
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