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Technical Paper

Comparison of Spray Collapses from Multi-Hole and Single-Hole Injectors Using High-Speed Photography

2020-04-14
2020-01-0321
In this paper, the differences between multi-hole and single-hole spray contour under the same conditions were compared by using high-speed photography. The difference between the contour area of multi-hole and that of single-hole spray was used as a parameter to describe the degree of spray collapse. Three dimensionless parameters (i.e. degree of superheat, degree of undercooling, and nozzle pressure ratio) were applied to characterize inside-nozzle thermodynamic, outside-nozzle thermodynamic and kinetic factors, respectively. In addition, the relationship between the three dimensionless parameters and the spray collapse was analyzed. A semi-empirical equation was proposed for evaluation of the degree of collapse based on dimensionless parameters of flash and non-flash boiling sprays respectively.
Technical Paper

Design and Control of Thermal Management System for the Fuel Cell Vehicle in Low-Temperature Environment

2020-04-14
2020-01-0851
In low-temperature environment, heat supply requires considerable energy, which significantly increases energy consumption and shortens the mileage of electric vehicle. In the fuel cell vehicles, waste heat generated by the fuel cell system can supply heat for vehicle. In this paper, a thermal management system is designed for a the fuel cell interurban bus. Thermal management strategy aiming at temperature regulation for the fuel cell stack and the passenger compartment and minimal energy consumption is proposed. System model is developed and simulated based on AMESim and Matlab/Simulink co-simulation. Simulation results show that the fuel cell system can provide about 78 % energy of maximum heat requirement in -20 °C ambient temperature environment.
Journal Article

Comparative Study on Gasoline HCCI and DICI Combustion in High Load Range with High Compression Ratio for Passenger Cars Application

2017-10-08
2017-01-2257
This study compared the combustion and emission characteristics of Homogeneous Charge Compression Ignition (HCCI) and Direct Injection Compression Ignition (DICI) modes in a boosted and high compression ratio (17) engine fueled with gasoline and gasoline/diesel blend (80% gasoline by volume, denoted as G80). The injection strategy was adjusted to achieve the highest thermal efficiency at different intake pressures. The results showed that Low Temperature Heat Release (LTHR) was not observed in gasoline HCCI. However, 20% additional diesel could lower down the octane number and improve the autoignition reactivity of G80, which contributed to a weak LTHR, accounting for approximately 5% of total released heat. The combustion efficiency in gasoline DICI was higher than those in gasoline HCCI and G80 HCCI, while the exhaust loss and heat transfer loss in DICI mode were higher than those in HCCI mode.
Technical Paper

Research on Steady and Transient Performance of an HCCI Engine with Gasoline Direct Injection

2008-06-23
2008-01-1723
In this paper, a hybrid combustion mode in four-stroke gasoline direct injection engines was studied. Switching cam profiles and injection strategies simultaneously was adopted to obtain a rapid and smooth switch between SI mode and HCCI mode. Based on the continuous pressure traces and corresponding emissions, HCCI steady operation, HCCI transient process (combustion phase adjustment, SI-HCCI, HCCI-SI, HCCI cold start) were studied. In HCCI mode, HCCI combustion phase can be adjusted rapidly by changing the split injection ratio. The HCCI control strategies had been demonstrated in a Chery GDI2.0 engine. The HCCI engine simulation results show that, oxygen and active radicals are stored due to negative valve overlap and split fuel injection under learn burn condition. This reduces the HCCI sensitivity on inlet boundary conditions, such as intake charge and intake temperature. The engine can be run from 1500rpm to 4000rpm in HCCI mode without spark ignition.
Technical Paper

Mathematical Modeling of Vehicle Fuel Cell Power System Thermal Management

2003-03-03
2003-01-1146
A mathematical model of vehicle fuel cell system thermal management has been developed to investigate the effects of various design and operating conditions on the thermal management and to understand the underlying mechanism. The fuel cell stack structure is represented by a lumped thermal mass model, which has the heat transfer and pressure loss characteristics of the fuel cell stack structure. The whole thermal management system is discretized into many volumes, where each flowspit is represented by a single volume, and every pipe is divided into one or more volumes. These volumes are connected by boundaries. The model is solved numerically to analyze thermal management system performance. The effects of coolant flow rates and air flow rates on the system thermal performance, the stack thermal capacity on the transient thermal performance have been investigated in detail.
Technical Paper

Analysis of Energy Consumption on Typical Main Cylinder Booster Based Brake-by-Wire System

2016-09-18
2016-01-1955
The traditional vacuum booster is gradually replaced by Brake-by-Wire system (BBW) in modern passenger car, especially Electric Vehicle (EV). Some mechanical and hydraulic components are replaced by electronic components in Brake-by-Wire system. Using BBW system in modern passenger vehicles can not only improve the automotive safety performance, reliability and stability, but also promote vehicle maneuverability, comfort, fuel economy and environmental protection. Although vehicle's braking performance is greatly improved by using BBW, the system will inevitably consume some energy of the vehicle power supply, thus introducing unexpected drawback in comparison with the traditional vacuum assist braking system, since it doesn't need any electric power. Therefore, the analysis of energy consumption on typical main cylinder booster based BBW system under typical driving cycles will contribute to advanced design of current advanced braking system.
Technical Paper

A Multi-Zone Model for Diesel Spray Combustion

1999-03-01
1999-01-0916
A quasi-dimensional multi-zone model for diesel spray combustion has been developed. The model contains most of the physical processes of diesel spray combustion, and is simplified and economical. The zone formation is based on the fuel injection parameters. For the wall jet penetration velocity, a new equation is used based on the effect of the impinging free jet on the wall jet. For the fuel evaporation, an approximate solution of the instantaneous variations of droplet diameter is given in the simple algebraic equations based on the individual effect of the evaporation and the heat transfer from ambient gas. The soot emission sub-model calculates the soot concentration. This model has been applied for a direct injection diesel engine. The calculated results have shown a reasonable agreement with the experimental results. A parametric study has been carried out.
Technical Paper

Experimental Study and Numerical Interpretation on the Temperature Field of DPF during Active Regeneration with Hydrocarbon Injection

2018-04-03
2018-01-1257
Diesel particulate filter (DPF) is indispensable for diesel engines to meet the increasingly stringent emission regulations. Both the peak temperature and the maximum temperature gradient of the DPF during active regeneration should be well controlled in order to enhance the reliability and durability of the filter. In this paper, the temperature field of the DPF during active regeneration with hydrocarbon (HC) injection was investigated with engine bench tests and numerical simulation. For the experimental study, 24 thermocouples were inserted into the DPF channels to measure the inner temperature of the filter to capture its temperature field, and the circumferential, axial and radial distribution of the filter temperature was analyzed to understand the DPF temperature field behavior during active regeneration.
Technical Paper

Active Damping Control of Torsional Vibration in a Diesel Hybrid Powertrain

2019-12-19
2019-01-2342
This paper has designed a real time control algorithm to use ISG motor actively compensate the torque ripple produced by the engine, to reduce torsional vibration. This paper consists of 3 parts. In the first section, this paper has introduced the research object and its modification for experiments. Then the development of control strategy is presented. The engine dynamic model is built, and real-time control with a feedforward unit and a feedback unit is derived. Encoder and cylinder pressure is used for engine torque estimator. Then the ISG motor output the counter-waveform to make the overall output smooth. In order to verify the effectiveness of the control strategy, the final section has established a test bench, where two experiments are carried out. One of the experimental conditions is to set the engine at a constant operating point, while the other is to crank the engine from 0 rpm to idle speed with ISG motor.
Technical Paper

Effect of Thermodynamic Conditions on Spark Ignition to Compression Ignition in Ultra-Lean Mixture Using Rapid Compression Machine

2019-04-02
2019-01-0963
Compression ratio and specific heat ratio are two dominant factors influencing engine thermal efficiency. Therefore, ultra-lean burn may be one method to deal with increasingly stringent fuel consumption and emission regulations in the approaching future. To achieve high efficiency and clean combustion, innovative combustion modes have been applied on research engines including homogeneous charge compression ignition (HCCI), spark-assisted compression ignition (SACI), and gasoline direct-injection compression ignition (GDCI), etc. Compared to HCCI, SACI can extend the load range and more easily control combustion phase while it is constrained by the limit of flame propagation. For SACI with ultra-lean burn in engines, equivalence ratio (φ), rich-fuel mixture around spark plug, and supercharging are three essentials for combustion stability.
Journal Article

Effects of Perforation Shapes on Water Transport in PEMFC Gas Diffusion Layers

2019-04-02
2019-01-0380
Water management, particularly in the gas diffusion layers (GDL), plays an important role in the performance and reliability of the proton exchange membrane fuel cells (PEMFCs). In this study, a two-phase multiple-relaxation-time (MRT) lattice Boltzmann method (LBM) is employed to simulate water transport in a reconstructed GDL and the effect of perforation shapes is investigated. The revised pseudopotential multiphase model is adopted to realize high-density ratio, good thermodynamic consistency, adjustable surface tension and high contact angle. The transport characteristics are analyzed in both vertical and horizontal transport directions. The LBM simulation provides detailed results in mesoscale and indicates that the surface tension dominates the process of water transport in the perforated GDL, which exhibits unexpectedly similarities in the vertical and horizontal transport.
Technical Paper

Optimal Speed Profile for Minimum Vibration during Engine Start Using Pontryagin’s Minimum Principle Approach

2019-11-04
2019-01-5026
An imperceptible engine start is critical to the acceptance of hybrid vehicles. This paper focusses on an optimal control problem that tries to reduce vibration during engine start. Efforts are made to obtain the optimal speed trajectory that could cause minimum vibration during engine start. In the first section, the target diesel powertrain is introduced. A four cylinder diesel engine is coaxially paralleled with an ISG motor. The ISG motor serves as the engine starter and engine flywheel. Its dynamic model is established using crank-link dynamics. Secondly, an index is brought out to evaluate the severity of vibration. The cylinder pressure variation is the main cause of engine torque ripple, which in turn results in engine speed fluctuation. The square of the angular acceleration is chosen as the index of vibration. The index shows a positive relation of cylinder pressure in terms of amplitude.
Technical Paper

Study on Engine Start Vibration Index in a Hybrid Powertrain Using Torque Sensor and Cylinder Pressure Sensor

2019-11-04
2019-01-5034
This paper presents an investigation of drivability issue of engine start-stop. Hybrid vehicles provide excellent benefits regarding fuel efficiency and emission. However, vibration results from constant engine start and stop events generate drivability issues, thus compromising driving comfort. This paper has designed a high speed torque sensor to capture instantaneous torque at the engine shaft. Its consequences help to find out the most suitable index of vibration severity. This paper is organized in four sections. The first section introduces the powertrain to be studied. The second section introduces development of a specially designed torque sensor. The torque sensor is installed between the engine and ISG (Integrated Starter Generator), alongside with an encoder. The torque sensor is utilized to collect the instantaneous shaft torque on occasion of engine start. In the third section, this paper has performed two experiments.
Technical Paper

Optical diagnostic study on ammonia-diesel and ammonia-PODE dual fuel engines

2024-04-09
2024-01-2362
Ammonia shows promise as an alternative fuel for internal combustion engines (ICEs) in reducing CO2 emissions due to its carbon-free nature and well-established infrastructure. However, certain drawbacks, such as the high ignition energy, the narrow flammability range, and the extremely low laminar flame speed, limit its widespread application. The dual fuel (DF) mode is an appealing approach to enhance ammonia combustion. The combustion characteristics of ammonia-diesel dual fuel mode and ammonia-PODE3 dual fuel mode were experimentally studied using a full-view optical engine and the high-speed photography method. The ammonia energy ratio (ERa) was varied from 40% to 60%, and the main injection energy ratio (ERInj1) and the main injection time (SOI1) were also varied in ammonia-PODE3 mode.
Technical Paper

Combustion and Emission Characteristics of an Ammonia-Hydrogen Engine under Passive- and Active-Jet Ignition

2024-04-09
2024-01-2109
In the context of carbon neutrality, ammonia is considered a zero-carbon fuel with potential applications in the transportation sector. However, its high ignition energy, low flame speed, and high natural temperature, indicative of low reactivity, make it challenging to be applied as a sole fuel in engines. In such a scenario, the use of another zero-carbon and highly reactive fuel, hydrogen, becomes necessary to enhance the combustion of ammonia. Furthermore, jet ignition, a method known for improving engine combustion performance, may also hold potential for enhancing the combustion performance of ammonia engines. To explore the applicability of jet ignition in engines, this study conducted experimental research on a single-cylinder engine. Two ignition methods were employed: passive jet ignition of premixed ammonia-hydrogen at a compression ratio of 11.5, and active jet ignition of pure ammonia using hydrogen jet flame at a compression ratio of 17.3.
Technical Paper

Simulation Investigation of Turbulent Jet Ignition (TJI) Combustion in a Dedicated Hybrid Engine under Stoichiometric Condition

2024-04-09
2024-01-2111
Turbulent jet ignition (TJI) combustion using pre-chamber ignition can accelerate the combustion speed in the cylinder and has garnered growing interest in recent years. However, it is complicated for the optimization of the pre-chamber structure and combustion system. This study investigated the effects of the pre-chamber structure and the intake ports on the combustion characteristics of a gasoline engine through CFD simulation. Spark ignition (SI) combustion simulation was also conducted for comparison. The results showed that the design of the pre-chamber that causes the jet flame colliding with walls severely worsen the combustion, increasing the knocking intendency, and decrease the thermal efficiency. Compared with SI combustion mode, the TJI combustion mode has the higher heat transfer loss and lower unburned loss. The well-optimized pre-chamber can accelerate the flame propagation with knock suppression.
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