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Technical Paper

Fuel Consumption and NOx Emission Prediction of Heavy-Duty Diesel Vehicles under Different Test Cycles and Their Sensitivities to Driving Factors

2020-09-15
2020-01-2002
Due to the rapid development of road infrastructure and vehicle population in China, the fuel consumption and emission of on-road vehicles tested in China World Transient Vehicle Cycle (C-WTVC) cannot indicate the real driving results. But the test results in China Heavy-duty Commercial Vehicle Test Cycle-Coach (CHTC-C) based on the road driving conditions in China are closer to the actual driving data. In this paper, the model for predicting the performance of heavy-duty vehicles is established and validated. The fuel consumption and NOx emission of a Euro VI heavy-duty coach under C-WTVC and CHTC-C tests are calculated by employing the developed model. Furthermore, the fuel consumption of the test coach is optimized and its sensitivity to the driving factors is analyzed.
Journal Article

Cyber-Physical System Based Optimization Framework for Intelligent Powertrain Control

2017-03-28
2017-01-0426
The interactions between automatic controls, physics, and driver is an important step towards highly automated driving. This study investigates the dynamical interactions between human-selected driving modes, vehicle controller and physical plant parameters, to determine how to optimally adapt powertrain control to different human-like driving requirements. A cyber-physical system (CPS) based framework is proposed for co-design optimization of the physical plant parameters and controller variables for an electric powertrain, in view of vehicle’s dynamic performance, ride comfort, and energy efficiency under different driving modes. System structure, performance requirements and constraints, optimization goals and methodology are investigated. Intelligent powertrain control algorithms are synthesized for three driving modes, namely sport, eco, and normal modes, with appropriate protocol selections. The performance exploration methodology is presented.
Journal Article

Research on Temperature and Strain Rate Dependent Viscoelastic Response of Polyvinyl Butaral Film

2016-04-05
2016-01-0519
The mechanical behavior of polyvinyl butyral (PVB) film plays an important role in windshield crashworthiness and pedestrian protection and should be depth study. In this article, the uniaxial tension tests of PVB film at various strain rates (0.001 s-1, 0.01 s-1, 0.1 s-1, 1 s-1) and temperatures (-10°C, 0°C, 10°C, 23°C, 40°C, 55°C, 70°C) are conducted to investigate its mechanical behavior. Then, temperature and strain rate dependent viscoelastic characteristics of PVB are systematically studied. The results show that PVB is a kind of temperature and strain rate sensitive thermal viscoelastic material. Temperature increase and strain rate decrease have the same influence on mechanical properties of PVB. Besides, the mechanical characteristics of PVB change non-linearly with temperature and strain rate. Finally, two thermal viscoelastic constitutive model (ZWT model and DSGZ model) are suggested to describe the tension behavior of PVB film at various strain rates and temperatures.
Technical Paper

Safety Development Trend of the Intelligent and Connected Vehicle

2020-04-14
2020-01-0085
Automotive safety is always the focus of consumers, the selling point of products, the focus of technology. In order to achieve automatic driving, interconnection with the outside world, human-automatic system interaction, the security connotation of intelligent and connected vehicles (ICV) changes: information security is the basis of its security. Functional safety ensures that the system is operating properly. Behavioral safety guarantees a secure interaction between people and vehicles. Passive security should not be weakened, but should be strengthened based on new constraints. In terms of information safety, the threshold for attacking cloud, pipe, and vehicle information should be raised to ensure that ICV system does not fail due to malicious attacks. The cloud is divided into three cloud platforms according to functions: ICVs private cloud, TSP cloud, public cloud.
Journal Article

Energy Harvesting in Tire: State-of-the-Art and Challenges

2018-04-03
2018-01-1119
Although energy harvesting systems are extensively used in different fields, studies on the application of energy harvesters embedded in tires for vehicle control are rare and mostly focus on solving power supply problems of tire pressure sensors. Sensors are traditionally powered by an embedded battery, which must be replaced periodically because of its limited energy storage. Heightened interest in vehicle safety is expected to drive increased design and manufacture of in-tire sensors, which in turn, translates to rising demand for power generation in tires. These challenges emphasize the need to investigate the substitution of batteries and in-tire energy harvesting systems. Current in-tire energy harvesting methods involve piezoelectric, electromagnetic, and electrostatic power generation, whose energy sources include tire vibrations, deformations, and rotations. Piezoelectric harvesters are generally compact but operate for short durations.
Technical Paper

Analyzing Traffic Accident Causations in China Based on Neural Network Combined

2008-04-14
2008-01-0533
Clarifying accident causations can provide a strong foundation to prevent traffic accidents and reduce severities. This paper uses Chinese government census data from 1996-2003[1∼8] and models a relationship between various kinds of traffic accident causations and the severities of the traffic accidents based on neural network combined (NNC). The paper adapts multi-folder cross validation concept to enhance the properties of NNC. It then conducts sensitivity analysis on the trained NNC to identify the prioritized importance of traffic accident causations as they are to the severities of traffic accident. Lastly, the results are validated and compared by the findings of previous researches.
Technical Paper

Mechanism of Neutral-Idle Shudder Phenomenon in an Automatic Transmission System

2016-04-05
2016-01-1128
Neutral-idle strategy has been applied for years to improve the fuel consumption of automatic transmission cars. The updated demand is the use of expanded slipping control strategy for further improvement of the transmission efficiency and response speed. However, one major drawback of the continuous slipping clutches is the high tendency to produce shudder or low frequency variation. In this research, a special neutral-idle shudder phenomenon is presented. This special shudder is not only related to slipping clutches but also related to the vibration and structure of the powertrain system. Simulations and experiments are conducted to give an insight view of this phenomenon. The analysis reveals that this special shudder is caused by both torsional vibration of the driveline and rigid-body vibration of the powertrain system. A positive feedback loop between those two kinds of vibrations leads to this special neutral-idle shudder.
Technical Paper

The engaging process model of sleeve and teeth ring with a precise, continuous and nonlinear damping impact model in mechanical transmissions

2017-10-08
2017-01-2443
During the engaging process of sleeve and teeth ring in mechanical transmissions, their rotational speed and position differences cause multiple engaging ways and trajectories, and casual impacts between them will delay the engaging process and cause a long power off time for a gear shift. In order to reveal the engaging mechanism of the sleeve and the teeth ring, it is essential to build a high-fidelity model to cover all of their engaging ways and capture their speed changes for an impact. In this work, our contribution is that their impact process is modeled as a precise, continuous and nonlinear damping model, and then a hybrid automaton model is built to connect the system dynamics in different mechanical coupling relationships.
Technical Paper

Simulations on Special Structure ISG Motor Used for Hybrid Electrical Vehicles Aimed at Active Damping

2017-03-28
2017-01-1123
Engine torque fluctuation is a great threat to vehicle comfort and durability. Former researches tried to solve this problem by introducing active damping system, which means the motor is controlled to produce torque ripple with just the opposite phase to that of the engine. By this means, the torque fluctuation produced by the motor and the engine can be reduced. In this paper, a new method is raised. An attempt is proposed by changing the traditional structure of the motor, making it produce ripple torque by itself instead of controlling the motor. In this way a special used ISG (Integrated Starter Generator) motor for HEV (Hybrid Electrical Vehicles) is made to achieve active damping. In order to study the possibility, a simulation, which focus on the motor instead of the whole system, is developed and series-parallel configuration is used in this simulation. As for the motor that used in this paper, four kinds of motors have been investigated and compared.
Technical Paper

A Novel Three-Planetary-Gear Power-Split Hybrid Powertrain for Tracked Vehicles

2018-04-03
2018-01-1003
Tracked vehicles are widely used for agriculture, construction and many other areas. Due to high emissions, hybrid electric driveline has been applied to tracked vehicles. The hybrid powertrain design for the tracked vehicle has been researched for years. Different from wheeled vehicles, the tracked vehicle not only requires high mobility while straight driving, but also pursues strong steering performance. The paper takes the hybrid track-type dozers (TTDs) as an example and proposes an optimal design of a novel power-split powertrain for TTDs. The commercial hybrid TTD usually adopts the series hybrid powertrain, and sometimes with an extra steering mechanism, which has led to low efficiency and made the structure more complicated. The proposed three-planetary-gear power-split hybrid powertrain can overcome the problems above by utilizing the characteristics of planetary gear sets.
Technical Paper

Design Optimization of the Transmission System for Electric Vehicles Considering the Dynamic Efficiency of the Regenerative Brake

2018-04-03
2018-01-0819
In this paper, gear ratios of a two-speed transmission system are optimized for an electric passenger car. Quasi static system models, including the vehicle model, the motor, the battery, the transmission system, and drive cycles are established in MATLAB/Simulink at first. Specifically, since the regenerative braking capability of the motor is affected by the SoC of battery and motors torque limitation in real time, the dynamical variation of the regenerative brake efficiency is considered in this study. To obtain the optimal gear ratios, iterations are carried out through Nelder-Mead algorithm under constraints in MATLAB/Simulink. During the optimization process, the motor efficiency is observed along with the drive cycle, and the gear shift strategy is determined based on the vehicle velocity and acceleration demand. Simulation results show that the electric motor works in a relative high efficiency range during the whole drive cycle.
Technical Paper

Study on Cavitation Effect of Hydraulic Retarder

2022-09-19
2022-01-1169
Hydraulic retarder is important auxiliary brake device which widely used in commercial vehicles for its economy, safety and driving comfort, however cavitation will occur and reduce the braking performance when hydraulic retarder operates at high speed. In this paper, a model of hydraulic retarder considering cavitation effect was established, and the reliability of the model was verified by comparing with the external characteristics of the product which was obtained from Voith’s official discloses data. Then the cavitation of hydraulic retarder under high-speed working condition was studied by the establishing simulation model. The simulation model can describe and analyze the internal flow field in the hydraulic retarder, and can be used as an important tool for the development and optimization of hydraulic retarder in the future. When hydraulic retarder’s rotational speed is about 1500rpm, the cavitation will be observed in the working chamber.
Technical Paper

Characterizing Propane Flash Boiling Spray from Multi-Hole GDI Injector

2018-04-03
2018-01-0278
In this research, propane flash boiling sprays discharged from a five-hole gasoline direct injector were studied in a constant volume vessel. The fuel temperature (Tfuel) ranged from 30 °C to 90 °C, and the ambient pressure (Pamb) varied from 0.05 bar to 11.0 bar. Different flash boiling spray behavior compared to that under sub-atmospheric conditions was found at high Pamb. Specifically, at the sub-atmospheric pressures, the individual flashing jets merged into one single jet due to the strong spray collapse. In contrast, at Pamb above 3.0 bar and Tfuel above 50 °C, the spray collapse was mitigated and the flashing jets were separated from each other. Further analyses revealed that the mitigation of spray collapse at high Pamb was ascribed to the suppression of jet expansion. In addition, it was found that the spray structure was much different at similar Rp, indicating that Rp lacked the generality in describing the structure of flash boiling sprays.
Journal Article

An Efficient Path Planning Methodology Based on the Starting Region Selection

2020-04-14
2020-01-0118
Automated parking is an efficient way to solve parking difficulties and path planning is of great concern for parking maneuvers [1]. Meanwhile, the starting region of path planning greatly affects the parking process and efficiency. The present research of the starting region are mostly determined based on a single algorithm, which limits the flexibility and efficiency of planning feasible paths. This paper, taking parallel parking and vertical parking for example, proposes a method to calculate the starting region and select the most suitable path planning algorithm for parking, which can improve the parking efficiency and reduce the complexity. The collision situations of each path planning algorithm are analyzed under collision-free conditions based on parallel and vertical parking. The starting region for each algorithm can then be calculated under collision-free conditions.
Technical Paper

Road Rough Estimation for Autonomous Vehicle Based on Adaptive Unscented Kalman Filter Integrated with Minimum Model Error Criterion

2022-03-29
2022-01-0071
The accuracy of road input identifiaction for autonomous vehicles (AVs) system, especially in state-based AVs control for improving road handling and ride comfort, is a challenging task for the intelligent transport system. Due to the high fatality rate caused by inaccurate state-based control algorithm, how to precisely and effectively acquire road rough information and chose the reasonable road-based control algorithm become a hot topic in both academia and industry. Uncertainty is unavoidable for AVs system, e.g., varying center of gravity (C.G.) of sprung mass, controllable suspension damping force or variable spring stiffness. To tackle the above mentioned, this paper develops a novel observer approach, which combines unscented Kalman filter (UKF) and Minimum Model Error (MME) theory, to optimize the estimation accuracy of the road rough for AVs system. A full-car nonlinear model and road profile model are first established.
Technical Paper

High-Power Synchronous Rectification Drive Power System Based on PID Control

2022-03-29
2022-01-0720
The driving power system can be combined with lasers, lights, etc., and applied to automobiles to achieve various functions. Under the general trend of the development of intelligent vehicles, people have higher and higher requirements for the accuracy and power of various equipment. However, as power increases, how to ensure the stability of factors such as current is a challenging problem. Therefore, it is extremely important to study and design a high-power drive system in this paper, so as to ensure a stable output of the current. The system is composed of power supply, load, secondary power supply and control chip. The choice of power supply and load is conventional model. The secondary power supply adopts step-down circuit, with synchronous rectifier chip, which can effectively reduce energy consumption, and with temperature protection device, which can ensure the safe and reliable operation of equipment.
Technical Paper

Fuel Economy Regulations and Technology Roadmaps of China and the US: Comparison and Outlook

2018-09-10
2018-01-1826
In order to address the increasing energy and environmental concerns, China and the US both launched the fuel economy regulations and aim to push the development of technology. In this study, the stringency of CAFC and CAFE regulations and the technology development of two countries are compared. Besides, the optimal technology pathways of America and automakers for the compliance of CAFE regulations are calculated based on the modified VOLPE model, and the results are used as reference for China. The results indicate that the annual regulation improvement rates of China is higher than America and the AIR of China 2015-2020 regulation reaches 6.2% and is the most stringent phase in 10 years from 2015 to 2025. From the perspective of technology, there are still big gaps between China and the US in the applications of advanced fuel saving technologies.
Technical Paper

Using Shoulder Bolster and Knee Bolster to Achieve Protection Effect Comparable to Seatbelt and Airbag

2018-04-03
2018-01-1170
Seatbelt and airbags provide effective occupant restraint, but are also potential to induce intrusive deformation and submarining injuries in motor vehicle crashes. To address these issues, this study puts forward a new restraint concept that applies restraint loads on shoulders and knees/femurs, i.e., the sturdiest regions of human body, via a combined use of shoulder bolster and knee bolster based on biomechanical computational analysis. The load characteristics of the two bolsters were optimized to obtain protection effectiveness superior to conventional use of seatbelt and airbag. Occupant kinematics and kinetics were taken into account, including the excursions of head, shoulders and knees, the accelerations of head and chest, and the compressions of thorax on several locations on the ribcage. The injury risk of rib fractures was monitored based on the strain levels of ribcage.
Technical Paper

Simulation Research on Engine Speed Fluctuation Suppression Based on Engine Torque Observer by Using a Flywheel ISG

2019-04-02
2019-01-0787
This paper conducts simulation research on engine torque ripple suppression based on the engine torque observer by using a flywheel-ISG (integrated starter generator). Usually, engine torque can be suppressed by using a passive method such as by installing a flywheel or torsional damper. However, failure problems arise in hybrid system because of different mechanical characters of the engine and its co-axial ISG motor. On the prototype test bench, the flywheel of the engine has been removed and replaced by an ISG rotor, namely FISG (flywheel ISG). Besides, the crank and FISG rotor are directly connected, which means no dampers or clutches are installed. If the engine torque ripples can be suppressed by the same level as the flywheel and damper by FISG active torque compensation, the new system can be more compact and economical. Simulation efforts are made to verify its feasibility. Firstly, based on the experimental test bench, which is currently under construction.
Technical Paper

Configuration Analysis and Performance Comparison of Drive Systems for Pure Electric Vehicle

2015-04-14
2015-01-1165
Many kinds of drive systems can be adopted by a pure electric vehicle. In order to select the most suitable drive system, the configuration features of different drive systems were analyzed. After matching the drive systems in a pure electric vehicle, the dynamic performance comparison has been carried out; and on the basis of establishing the vehicle energy consumption model and taking the city driving cycle as an example, the economic comparison of these drive systems has been completed.
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