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The U.S. Environmental Protection Agency’s (EPA’s) Advanced Light-Duty Powertrain and Hybrid Analysis (ALPHA) tool was created to estimate greenhouse gas (GHG) emissions from light-duty vehicles. ALPHA is a physics-based, forward-looking, full vehicle computer simulation capable of analyzing various vehicle types with different powertrain technologies, showing realistic vehicle behavior, and auditing of all energy flows in the model. In preparation for the midterm evaluation (MTE) of the 2017-2025 light-duty GHG emissions rule, ALPHA has been refined and revalidated using newly acquired data from model year 2013-2016 engines and vehicles. The robustness of EPA’s vehicle and engine testing for the MTE coupled with further validation of the ALPHA model has highlighted some areas where additional data can be used to add fidelity to the engine model within ALPHA.

This study uses full drive cycle simulation to compare the fuel consumption of a vehicle with a turbocharged (TC) engine to the same vehicle with an alternative boosting technology, namely, a hybrid supercharger, in which a planetary gear mechanism governs the power split to the supercharger between the crankshaft and a 48 V 5 kW electric motor. Conventional mechanically driven superchargers or electric superchargers have been proposed to improve the dynamic response of boosted engines, but their projected fuel efficiency benefit depends heavily on the engine transient response and driver/cycle aggressiveness. The fuel consumption benefits depend on the closed-loop engine responsiveness, the control tuning, and the torque reserve needed for each technology. To perform drive cycle analyses, a control strategy is designed that minimizes the boost reserve and employs high rates of combustion dilution via exhaust gas recirculation (EGR).

A GT-SUITE vehicle-aftertreatment model has been developed to examine the cold-start emissions reduction capabilities of a Vacuum Insulated Catalytic Converter (VICC). This converter features a thermal management system to maintain the catalyst monolith above its light-off temperature between trips so that most of a vehicle’s cold-start exhaust emissions are avoided. The VICC thermal management system uses vacuum insulation around the monoliths. To further boost its heat retention capacity, a metal phase-change material (PCM) is packaged between the monoliths and vacuum insulation. To prevent overheating of the converter during periods of long, heavy engine use, a few grams of metal hydride charged with hydrogen are attached to the hot side of the vacuum insulation. The GT-SUITE model successfully incorporated the transient heat transfer effects of the PCM using the effective heat capacity method.

An experimental study is performed for homogeneous charge compression ignition (HCCI) combustion focusing on late phasing conditions with high cyclic variability (CV) approaching misfire. High CV limits the feasible operating range and the objective is to understand and quantify the dominating effects of the CV in order to enable controls for widening the operating range of HCCI. A combustion analysis method is developed for explaining the dynamic coupling in sequences of combustion cycles where important variables are residual gas temperature, combustion efficiency, heat release during re-compression, and unburned fuel mass. The results show that the unburned fuel mass carries over to the re-compression and to the next cycle creating a coupling between cycles, in addition to the well known temperature coupling, that is essential for understanding and predicting the HCCI behavior at lean conditions with high CV.

The role of automotive electronics in light duty vehicles is continuing to expand rapidly. In this paper an overview of a 1986 Delphi forecast of major trends is presented. Trends discussed include electronics as a fraction of vehicle and component cost and projections of basic vehicle features supported by electronic technology. In addition, basic trends in diagnostics and multiplexing are presented. Several issues in support of automotive electronics are discussed, including the systems approach to vehicle engineering, the importance of developing a proper market strategy, and the continued major role of energy economics. The Delphi forecasting technique and its governing concepts are reviewed as a method to predict the future of automotive technology.

In order to develop confidence in numerical models which are used for automotive crash simulations, results are compared with test data. Modeling assumptions are made when constructing a simulation model for a complex system, such as a vehicle. Through a thorough understanding of the modeling assumptions an appropriate set of variables can be selected and adjusted in order to improve correlation with test data. Such a process can lead to better modeling practices when constructing a simulation model. Comparisons between the time history of acceleration responses from test and simulations are the most challenging. Computing accelerations correctly is more difficult compared to computing displacements, velocities, or intrusion levels due to the second order differentiation with time. In this paper a methodology for enabling the update of a simulation model for improved correlation is presented.

A series of inflator tank tests was carried out to determine the amount of transient heat losses to the tank wall during these tests. The time history data of tank wall temperature, and tank interior gas temperature and pressure, were measured. The tank wall temperature data were analyzed using an inverse heat conduction method to generate the transient heat loss fluxes from the tank gas to the tank wall. The validity of the results are discussed along with the physical reasoning and experimental observations. This is the first part of an effort in a research project to develop a comprehensive heat transfer model to predict the transient heat losses to the tank wall during the inflator tank test.

The Energy Boundary Element Analysis (EBEA) has been utilized in the past for computing the exterior acoustic field at high frequencies (above ∼400Hz) around vehicle structures and numerical results have been compared successfully to test data [1, 2 and 3]. The Energy Finite Element Analysis (EFEA) has been developed for computing the structural vibration of complex structures at high frequencies and validations have been presented in previous publications [4, 5]. In this paper the EBEA is utilized for computing the acoustic field around a vehicle structure due to external acoustic noise sources. The computed exterior acoustic field comprises the excitation for the EFEA analysis. Appropriate loading functions have been developed for representing the exterior acoustic loading in the EFEA simulations, and a formulation has been developed for considering the acoustic treatment applied on the interior side of structural panels.

In this research, off-road vehicle simulation is performed with tire-soil interaction model. The predictive semi-analytical model, which is originally developed for tire-snow interaction model by Lee [4], is applied as a tire-soil interaction model and is implemented to MSC/ADAMS, commercial multi-body dynamic software. It is applied to simulate the handling maneuver of military vehicle HMMWV. Two cases are simulated with Michigan sandy loam soil property. Each case has two maneuvers, straight-line brake and step steer (J-turn). First, tire-soil interaction model and conventional on-road tire model are simulated on the flat road of the same frictional coefficient. The proposed tire-soil interaction model provided larger force under the same slip. Second, the same maneuvers are performed with real off-road frictional coefficient. The proposed tire-soil model can be validated and the behavior of the off-road vehicle can be identified through two simulation cases.

At the forefront of intelligent vehicle technologies are vehicle-to-vehicle communication (V2V) and vehicle-infrastructure integration (VII). Their capabilities can be added to currently-available systems, such as adaptive cruise control (ACC), to drastically decrease the number and severity of collisions, to ease traffic flow, and to consequently improve fuel efficiency and environmental friendliness. There has been extensive government, industry, and academic involvement in developing these technologies. This paper explores the capabilities and challenges of vehicle-based technology and examines ways that policymakers can foster implementation at the federal, state, and local levels.

The cooling system of Series Hybrid Electric Vehicles (SHEVs) is more complicated than that of conventional vehicles due to additional components and various cooling requirements of different components. In this study, a numerical model of the cooling system for a SHEV is developed to investigate the thermal responses and power consumptions of the cooling system. The model is created for a virtual heavy duty tracked SHEV. The powertrain system of the vehicle is also modeled with Vehicle-Engine SIMulation (VESIM) previously developed by the Automotive Research Center at the University of Michigan. VESIM is used for the simulation of powertrain system behaviors under three severe driving conditions and during a realistic driving cycle. The output data from VESIM are fed into the cooling system simulation to provide the operating conditions of powertrain components.

Assessments of reach capability using human figure models are commonly performed by exercising each joint of a kinematic chain, terminating in the hand, through the associated ranges of motion. The result is a reach envelope determined entirely by the segment lengths, joint degrees of freedom, and joint ranges of motion. In this paper, the validity of this approach is assessed by comparing the reach envelopes obtained by this method to those obtained in a laboratory study of men and women. Figures were created in the Jack human modeling software to represent the kinematic linkages of participants in the laboratory study. Maximum reach was predicted using the software's kinematic reach-envelope generation methods and by interactive manipulation. Predictions were compared to maximum reach envelopes obtained experimentally. The findings indicate that several changes to the normal procedures for obtaining maximum reach envelopes for seated tasks are needed.

The Energy Finite Element Analysis(EFEA) is a recent development for high frequency vibro-acoustic analysis, and constitutes an evolution in the area of high frequency computations. The EFEA is a wave based approach, while the SEA is a modal based approach. In this paper the similarities in the theoretical development of the two methods are outlined. The main scope of this paper is to establish the validity of the EFEA by analyzing several complex structural-acoustic systems. The EFEA solutions are compared successfully to SEA results and to solutions obtained from extremely dense conventional FEA models.

Developing a new technology requires decision-makers to understand the technology's implications on an organization's objectives, which depend on user needs targeted by the technology. If these needs are common between two organizations, collaboration could result in more efficient technology development. For hybrid truck design, both commercial manufacturers and the military have similar performance needs. As the new technology penetrates the truck market, the commercial enterprise must quantify how the hybrid's superior fuel efficiency will impact consumer purchasing and, thus, future enterprise profits. The Army is also interested in hybrid technology as it continues its transformation to a more fuel-efficient force. Despite having different objectives, maximizing profit and battlefield performance, respectively, the commercial enterprise and Army can take advantage of their mutual needs.

In-cylinder fluid velocity is measured in an optically accessible, fired HSDI engine at idle. The velocity field is also calculated, including the full induction stroke, using multi-dimensional fluid dynamics and combustion simulation models. A detailed comparison between the measured and calculated velocities is performed to validate the computed results and to gain a physical understanding of the flow evolution. Motored measurements are also presented, to clarify the effects of the fuel injection process and combustion on the velocity field evolution. The calculated mean in-cylinder angular momentum (swirl ratio) and mean flow structures prior to injection agree well with the measurements. Modification of the mean flow by fuel injection and combustion is also well captured.

Mcity at the University of Michigan in Ann Arbor provides a realistic off-roadway environment in which to test vehicles and drivers in complex traffic situations. It is intended for testing of various levels of vehicle automation, from advanced driver assistance systems (ADAS) to fully self-driving vehicles. In a recent human factors study of interfaces for teen drivers, we performed parallel experiments in a driving simulator and Mcity. We implemented driving scenarios of moderate complexity (e.g., passing a vehicle parked on the right side of the road just before a pedestrian crosswalk, with the parked vehicle partially blocking the view of the crosswalk) in both the simulator and at Mcity.

This paper presents a simple method of using Voronoi partitions for estimating vehicle fuel economy from a limited set of engine operating conditions. While one of the overarching goals of engine research is to continually improve vehicle fuel economy, evaluating the impact of a change in engine operating efficiency on the resulting fuel economy is a non-trivial task and typically requires drive cycle simulations with experimental data or engine model predictions and a full suite of engine controllers over a wide range of engine speeds and loads. To avoid the cost of collecting such extensive data, proprietary methods exist to estimate fuel economy from a limited set of engine operating conditions. This study demonstrates the use of Voronoi partitions to cluster and quantize the fuel consumed along a complex trajectory in speed and load to generate fuel consumption estimates based on limited simulation or experimental results.

A primary goal of large eddy simulation, LES, is to capture in-cylinder cycle-to-cycle variability, CCV. This is a first step to assess the efficacy of 35 consecutive computed motored cycles to capture the kinetic energy in the TCC-III engine. This includes both the intra-cycle production and dissipation as well as the kinetic energy CCV. The approach is to sample and compare the simulated three-dimensional velocity equivalently to the available two-component two-dimensional PIV velocity measurements. The volume-averaged scale-resolved kinetic energy from the LES is sampled in three slabs, which are volumes equal to the two axial and one azimuthal PIV fields-of-view and laser sheet thickness. Prior to the comparison, the effects of sampling a cutting plane versus a slab and slabs of different thicknesses are assessed. The effects of sampling only two components and three discrete planar regions is assessed.

A comprehensive model for sprays emerging from high-pressure swirl injectors in DISI engines has been developed accounting for both primary and secondary atomization. The model considers the transient behavior of the pre-spray and the steady-state behavior of the main spray. The pre-spray modeling is based on an empirical solid cone approach with varying cone angle. The main spray modeling is based on the Liquid Instability Sheet Atomization (LISA) approach, which is extended here to include the effects of swirl. Mie Scattering, LIF, PIV and Laser Droplet Size Analyzer techniques have been used to produce a set of experimental data for model validation. Both qualitative comparisons of the evolution of the spray structure, as well as quantitative comparisons of spray tip penetration and droplet sizes have been made. It is concluded that the model compares favorably with data under atmospheric conditions.

The influence of the bulk in-cylinder flow on the spray evolution, evaporation, fuel-air mixing and subsequent flame propagation has been studied in an optical SIDI engine. Quantitative LIF imaging of equivalence ratios was used to characterize the mixture formation and the influence of the local equivalence ratio at the time of spark on the flame propagation. Two extreme bulk flow conditions - high and low swirl - were investigated and pronounced differences in mixture homogeneity and flame propagation were found and characterized.