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Technical Paper

Methodology to Simulate Adsorption and Desorption Phenomena of Gasoline Fuel Vapour in Activated-Carbon Canister to Meet Post-EU6 and US EPA Global Emission Norms

2021-09-15
2021-28-0131
This paper covers the mathematical modeling of governing equations for the coupled heat and mass transfer phenomena during adsorption and desorption. Also the main focus is given on the methodology for numerical simulation for solving these partial differential equations for carbon canister. A comprehensive literature review is presented to summarize the target requirements of allowed evaporative emission level of gasoline vapour in grams per day based on global standards like, EU6, EPA stage II enhanced, CARB LEVII, PZEV and SULEV. In order to meet these stringent emission norms, presence of carbon canister is mandatory. The simulation results are compared for the gasoline vehicle application at various climatic temperature conditions in India, in which the canister sizing vs allowable emission targets are summarized.
Technical Paper

Total Life Cycle Analysis of CNG and Hydrogen Enriched CNG Powered Vehicles: A Comparative Evaluation

2021-09-22
2021-26-0105
Vehicles consume energy and release harmful emissions throughout their life period from the manufacturing stage of raw materials to the vehicle scrapyard. The current Green-House Gas (GHG) emissions from diesel and petrol vehicles are reported to be 164 g CO2/km and 156 g CO2/km respectively. Thus, enormous research studies are been carried out for low-carbon alternative fuel-powered vehicles to reduce the overall GHG emissions. Numerous research on hydrogen as a transportation fuel has demonstrated the potential of reduced vehicular emissions compared to conventional fuels. Life cycle assessment (LCA) is a comprehensive methodology used for estimating the overall environmental impact of vehicles. In this present work, a comparative LCA is conducted between Compressed Natural gas (CNG) powered vehicles and H-CNG powered vehicles. The effect of the two alternative vehicles is assessed from various points in their lifetime using the GREET model software.
Technical Paper

Noise Absorption Behavior of Aluminum Honeycomb Composite

2020-09-25
2020-28-0453
Natural fibers are one of the major ways to improve environmental pollution. In this study experimental investigation and simulation of honeycomb filled with cotton fabric, wood dust and polyurethane were carried out. This study determines the potential use of cotton fabric, wood dust as good sound absorbers. Automotive industries are looking forward to materials that have good acoustic properties, lightweight, strong and economical. This study provides a better understanding of sound-absorbing material with other mechanical properties. With simulation and experimental results, validation of works provides a wider industrial application for the interior of automotive industries including marine, aviation, railway industry and many more.
Technical Paper

A Numerical Integration Method for Singular Perturbation Problems

2007-04-16
2007-01-0414
A numerical integration method is developed for solving more general singular perturbation problems. Firstly, we discuss the problems with mixed boundary conditions and a left end boundary layer. Secondly, we discuss the singular-singular perturbation problems. Finally, we discuss the problems with mixed boundary conditions and a right end layer. Numerical experiments with the method for several model linear and non-linear examples with left end boundary layer or right end boundary layer are presented and compared with exact solutions.
Technical Paper

Reconfiguration of Distribution System Feeder Using Slope Criterion

2008-11-11
2008-01-2916
Distribution System Automation (DSA) is being carried out very seriously world over to enhance the reliability of the system and to minimize the huge losses that are occurring in the Distribution System. Feeder Reconfiguration (FR) is an important sub-problem of the over all distribution system automation process. Basic concept of feeder reconfiguration is to arrive at the best set of sectionalizing switches to be opened for a given set of tie switch such that the system performance is enhanced. In this paper a novel criterion is developed based on the slope of the curve between the feeder losses verses receiving end voltage. Application of this criterion results in the most minimal loss configuration for any given loading condition. A general MATLAB program is developed to obtain the best switching option. The results have been validated by comparison with the civinlar's loss reduction method.
Technical Paper

Sensor Perception and Motion Planning for an Autonomous Material Handling Vehicle

2019-10-22
2019-01-2611
The ground mobile robotics study is structured on the two pivotal members namely Sensor Perception and Motion Planning. Sensor perception or Exteroception comprises the ability of measurement of the layout of the environment relative to vehicle's frame of reference which is a necessity for the implementation of safe navigation towards the goal destination in an unstructured environment. Environment scanning has played a significant role in mobile robots application to investigate the unexplored environment in the sector of defence while transporting and handling material in warehouse and hospitals. Motion Planning is a conjunction of analyzing the sensor's information while being able to plan the route from starting point to the target destination. In this paper, a 3600 2-D LiDAR is used to capture the spatial information of the surrounding, the scanning results are presented in a local map and global map.
Technical Paper

Handling of Data from Heterogeneity of Vehicular Devices through Inter-Networking

2019-10-11
2019-28-0156
Collection of various data from sensed data or raw availability of data from transcript or interdependency of data from various sources is a tedious task in a real time scenario like an Indian context is considered. Planning to find a solution to collect the data from various vehicular devices about the information related to the pollution becomes a cumbersome job. The need of the data, under what time duration data has to be transmitted, how they are interconnected and whether data needs to be stored or how they are processed is a major question that arise when dealing with collecting data and internetworking with various vehicular devices. A study of two different types of approaches for internetworking between the devices is discussed. One related to real time setup of mobile application and other with the dynamic cluster approach when the nodes are moving in a region was considered.
Technical Paper

CFD Modeling of Advanced Swirl Technique at Inlet-Runner for Diesel Engine

2015-01-14
2015-26-0095
This paper summarizes the research work incorporated in the exploration of the potential of swirling in CI Engine and designing of a new mechanism, particularly at inlet, to deliver it to improve the in-cylinder air characteristics to eventually improve mixing and combustion process to improve the engine performance. The research is concentrated on the measures to be done on engine geometry so as to not only deliver advantage to any specific fuel. According to the CI combustion theory, better engine performance may be achieved with Higher Viscous Fuel by improving the in-cylinder air-fuel mixing by increasing the swirl (rotation of air view from top of the cylinder) and tumble (rotation of air view from front of the cylinder) of in-cylinder air inside the fuel-injected region. The proposed inlet component is embedded with airfoil and is suitably designed after being iterated from four steps.
Technical Paper

Electromagnetic Analysis of Permanent Magnet Brushed Direct Current Motors for Automotive Applications—Part 2

2021-02-11
2020-01-5229
This paper describes the modelling and electromagnetic analysis of Permanent Magnet Brushed Direct Current (PMBDC) motor using Finite Element Analysis (FEA) software packages. The designed motors referred in this analysis are fit for use in applications of the electronic throttle control and exhaust gas recirculation in automobiles. Performances of the designed PMBDC models are compared with the traditionally used machines. Three PMBDC models with different operating characteristics are proposed for the two applications. Each model is suitable for use in both applications. Cost analysis of the motors is also carried out, and comparison with the traditionally used machines is done.
Technical Paper

Optical Surface Roughness Evaluation of Ground Specimens Using Speckle Line Images

2020-09-25
2020-28-0514
A well-established method of surface roughness measurement is of stylus-based. The filtering effect of the stylus tip is the major lacuna of the process. So in the present study, a vision based 100% inspection procedure is proposed for the characterization of ground specimens. A CMOS camera, and monochromatic line laser source were used for capturing speckle line images of the ground specimens. Signal vectors were generated from each of the surface images of ground specimens using MATLAB software. On the other hand the roughness of the ground specimens, particularly the Arithmetic roughness average (Ra) & Arithmetic mean slope (Rda) were computed using a stylus instrument. It was found that standard deviation and kurtosis having good correlation with the image pixel intensity of the signal vectors with the correlation coefficient of 0.96 & 0.89 for Ra and 0.86 & 0.82 for Rda respectively.
Technical Paper

Mechanical and Corrosion Behaviour of Al 7075 Composite Reinforced with TiC and Al2O3 Particles

2019-10-11
2019-28-0094
Various research regarding new types of fabrication and modifications of Aluminium alloy to improve the existing properties are going on. The wide range application of aluminium alloy is in aerospace and Automobile Industries. The demand for this material improved by mechanical properties with little to zero increment in weight. The current work is based on the fabrication of hybrid aluminium metal matrix composites with the addition of TiC (Titanium Carbide) and Al2O3 (Aluminium Oxide) reinforcement particle using stir casting technique. Three types of hybrid composite samples were prepared based on the weight percentage 5% Al2O3+0% TiC (sample-1), 8% Al2O3 + 12% TiC (sample-2), 20% Al2O3+15% TiC (sample-3). The objective of the study is to analyze the mechanical and corrosion properties of the hybrid composite with the influence of the reinforcement and varying the weight fraction of the particles.
Technical Paper

Stress and Model Analysis of Upper and Lower Bolster Components of Molten Steel Transfer Vehicle

2019-10-11
2019-28-0119
The transportation of hot metal from blast furnaces to melting shops is carried out by molten steel transfer vehicle such as Torpedo ladle car in the steel plants. In need to design Torpedo ladle car within size limitation, capacity requirement and withstanding the impact, static, thermal shock and abrasion conditions, structural analysis is essential for validation. In this paper, stress and model analysis for upper and lower bolsters of Torpedo Ladle Car is carried out. The components are modelled in CAD and analysed using finite element method using software with the required boundary conditions. The results of structural analysis of bolster components are presented and discussed. The results shows that the deflection at the centre of upper and lower bolster was due to bending and applied load. The modal analysis predicted the natural frequencies by using block lanczos method.
Technical Paper

Machinability and Parametric Optimization of Inconel 600 Using Taguchi-Desirability Analysis under Dry Environment

2019-10-11
2019-28-0068
Inconel 600 is a face-centered cubic structure and nickel-chromium alloy. Alloy 600 has good resistance to oxidation, corrosion-resistant, excellent mechanical properties, and good creep rupture strength at a higher temperature. Alloy 600 is used in heat treating, phenol condensers, chemical and food processing, soap manufacture, vegetable, and fatty acid vessels. In this context, the present paper investigates the machinability characteristics of Alloy 600 under dry environment. Also, the parametric effect of cutting speed, feed rate, and cutting depth on the force, surface roughness, and tool wear is carried out using 3-Dimensional surface and 1-Dimensional plots. The optimal parameters are determined systematically based on Taguchi-desirability analysis with turned with TiAlN coated carbide insert. From the graphical analysis of collected data, the low rate of feed and moderate cutting for roughness and cutting force and average feed rate for tool wear with low cutting depth.
Technical Paper

Methodology Development for External Aerodynamic Evaluation of a Bus and Its Impact on Fuel Economy along with Experimental Validation

2019-01-09
2019-26-0294
The objective of this study is to develop, demonstrate and validate the methodology of external aerodynamic analysis of a State Road Transport bus for prediction of drag coefficient and its impact on fuel consumption with experimental validation. It has been verified that vehicle consumes around 40% of the available engine power to overcome the air drag. This gives us a huge scope to study the effect of aerodynamic drag. Baseline model of State Road Transport Bus was evaluated for estimating fuel consumption using Computational Fluid dynamics (CFD) methodology. The CFD results were validated with the experimental data with less than 10% deviation. Bus design was optimized with an objective of reducing the fuel consumption with parameters like angle of windshield, rounding and tapering corners and rear draft angle. Optimized bus design is also ensured to meet functional specifications as per AIS052.
Technical Paper

Investigation on Microstructure and Mechanical Properties of Corrosion Resistance Alloy C-2000 Fabricated by Conventional Arc Welding Technique

2019-10-11
2019-28-0177
In the current work the metallurgical and tensile properties of the weld joints of alloy C-2000 were investigated. Welding technique employed in this study is Tungsten Inert Gas Welding (TIG) and Pulsed Current Tungsten Inert Gas (PC-TIG) welding with autogenous mode and Ni-Cr-Mo rich ERNiCrMo-10 filler wire. The results show that PC-TIG weldment obtained the refined microstructure compared to the TIG weldment. Energy dispersive spectroscopy (EDS) showed the extent of Cr segregation was observed in all the weldments. PC-TIG welding shows reduced segregation compared to the corresponding TIG. X-ray diffraction (XRD) corroborated the existence of Ni3Cr2 phases in the weld fusion zone. Tensile test results show the PC-TIG weldment obtained marginally higher tensile properties comparing over the corresponding TIG weldment. The strength of the weldments is inferior in all cases in comparison to base metal.
Technical Paper

Investigation of Metallurgical and Mechanical Properties of Hastelloy X by Key-Hole Plasma Arc Welding Process

2019-10-11
2019-28-0152
This research work describes the effect of microsegregation, microstructure and tensile strength of the Hastelloy X weldment produced by keyhole plasma arc welding (K-PAW). Weld joint was obtained in a single pass without the addition of filler wire. The significant results obtained in this research work are (i) fine equiaxed dendrite was detected in the weld centre due to lesser heat input (HI) along with the faster solidification attained in K-PAW (ii) The existence of secondary precipitates in the interdendritic boundary was identified by the scanning electron microscope (SEM) analysis (iii) Energy dispersive X-ray spectroscope (EDS) revealed the Cr and Mo microsegregation in interdendritic boundary of the weld zone (iv) X-ray diffraction (XRD) analysis confirmed the Mo-rich P phase and Cr-rich M23C6 phase. The observed tensile strength of weldment is 6.14 % inferior to base metal.
Technical Paper

Electromagnetic Analysis of Permanent Magnet Brushed DC Motor for Automotive Applications—Part 1

2021-02-11
2021-01-5001
Permanent magnet brushed DC (PMBDC) motors are mostly preferred in many automotive applications because of better power density and easier control. Five different automotive applications such as electric parking brake (EPB), power seat, power window, sunroof drive, and tire air pump are chosen and discussed in this paper. A step-by-step electromagnetic analysis is carried out for all the designed models. Low-cost ferrite-based magnets are used for cost reduction keeping the efficiency as high above 77% in all the models. Comparison on performance and cost are discussed in the conclusion section.
Technical Paper

Effect of Cryogenic Treatment on Inconel 718 Produced by DMLS Technique

2019-10-11
2019-28-0140
The main purpose of this study is to investigate additive manufactured Inconel super alloy subjected to cryogenic treatment (CT). Cryogenic treatment is mainly used in aerospace, defense and automobile application. Direct metal laser sintering is an additive manufacturing technique used for manufacturing of complex and complicated functional components. Inconel is an austenitic chromium nickel based super alloy often used in the applications which require high strength & temperature resistant. In this work, a study is carried out on microstructure and mechanical properties of additive manufactured Inconel 718 when subjected to cryogenic treatment at three different time intervals. The micro-structural evolution of IN718 super-alloy before and after CT was investigated by both optic microscope and scanning electron microscope. Surface roughness and hardness at different CT time intervals has also analyzed. Additionally, XRD technique was used to analyze the surface residual stress.
Technical Paper

Prediction of Thermal Comfort Inside a Midibus Passenger Cabin Using CFD and Its Experimental Validation

2015-01-14
2015-26-0210
This paper presents a methodology for predicting thermal comfort inside Midibus cabin with an objective to modify the Heating, Ventilation and Air Conditioning (HVAC) duct design and parametric optimization in order to have improved thermal comfort of occupant. For this purpose the bus cavity is extracted from baseline CAD model including fully seated manikins with various seating positions. Solar Load has been considered in the computational model and passenger heat load is considered as per BSR/ASHRAE 55-1992R standard. CFD simulation predicted the air temperature and velocity distribution inside passenger cabin of the baseline model. The experimental measurements have been carried out as per the guidelines set in APTA-BT-RP-003-07 standard. The results obtained from CFD and Experimental test were analysed as per EVS EN ISO7730 standard and calculated occupant comfort in terms of thermal comfort parameters like Predicted Mean Vote (PMV) and Predicted Percentage Dissatisfied (PPD).
Technical Paper

Determination of Optimal Gear Ratio of BAJA SAE All-Terrain Vehicle

2021-02-25
2021-01-5033
The final drivetrain ratio is an essential part of a vehicle. It is responsible for providing the desired torque to overcome obstacles while maintaining the speed and acceleration of a vehicle. A vehicle must have an optimum gear ratio to obtain the desired velocity and acceleration. To achieve this, four different approaches were used considering the input parameters of a BAJA All-Terrain Vehicle (ATV). The traction received from the ground is calculated and plotted against velocity on different terrains. Further, a drivetrain was modeled in Simulink to obtain different parameters like vehicle speed, acceleration, and wheel slip. A range of gear ratios was obtained by following a similar trend of vehicle parameters that were best suited for improving vehicle performance. Graphs were plotted to compare the effect of various vehicle parameters, and an optimum gear ratio was obtained.
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