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Journal Article

Study on the Unsteady Heat Transfer of Engine Exhaust Manifold Based on the Analysis Method of Serial

2014-04-01
2014-01-1711
In order to predict the thermal fatigue life of the internal combustion engine exhaust manifold effectively, it was necessary to accurately obtain the unsteady heat transfer process between hot streams and exhaust manifold all the time. This paper began with the establishment of unsteady coupled heat transfer model by using serial coupling method of CFD and FEA numerical simulations, then the bidirectional thermal coupling analysis between fluid and structure was realized, as a result, the difficulty that the transient thermal boundary conditions were applied to the solid boundary was solved. What's more, the specific coupling mode, the physical quantities delivery method on the coupling interface and the surface mesh match were studied. On this basis, the differences between strong coupling method and portioned treatment for solving steady thermal stress numerical analysis were compared, and a more convenient and rapid method for solving static thermal stress was found.
Technical Paper

Optimization of Shifting Schedule of Vehicle Coasting Mode Based on Dynamic Mass Identification

2020-04-14
2020-01-1321
Correct shifting schedule of vehicle coasting mode play a vital role in improving vehicle comfort and economy. At present, the calibration of the transmission shifting schedule ignores the impact of vehicle’s dynamic mass. This paper proposes a method for optimizing the shifting schedule of the coasting modes with gear based on the dynamic mass identification of the vehicle. This method identifies the dynamic mass of the vehicle during driving and substitute them into the process of solving the shifting schedule parameters. Then we get the optimal shifting schedule. At first, establish the Extended Kalman Filter to Pre-process the experimental data, reducing errors caused by excessive data fluctuations. Then, establishing a weighted squares estimation model based on particle swarm optimization to identify the dynamic mass of the vehicle.
Technical Paper

Impact Simulation and Structural Optimization of a Vehicle CFRP Engine Hood in terms of Pedestrian Safety

2020-04-14
2020-01-0626
With the rapidly developing automotive industry and stricter environmental protection laws and regulations, lightweight materials, advanced manufacturing processes and structural optimization methods are widely used in body design. Therefore, in order to evaluate and improve the pedestrian protection during a collision, this paper presents an impact simulation modeling and structural optimization method for a sport utility vehicle engine hood made of carbon fiber reinforced plastic (CFRP). Head injury criterion (HIC) was used to evaluate the performance of the hood in this regard. The inner panel and the outer panel of CFRP hood were discretized by shell elements in LS_DYNA. The Mat54-55 card was used to define the mechanical properties of the CFRP hood. In order to reduce the computational costs, just the parts contacted with the hood were modeled. The simulations were done in the prescribed 30 impact points.
Technical Paper

Research on the Performance of Battery Thermal Management System Based on Optimized Arrangement of Flat Plate Heat Pipes

2020-04-14
2020-01-0162
The thermal management system is essential for the safe and long-term operation of the power battery. The temperature difference between the individual cells exceeds the acceleration of the battery performance, which leads to battery out of use and affects the performance of the vehicle. Compared with the low heat transfer coefficient of the air-cooling system, the complex structure of the liquid-cooling system and the large quality of phase change material system, the heat pipe has high thermal conductivity, strong isothermal performance and light weight, it’s an efficient cooling element that can be used for thermal management. In this study, the flat plate heat pipe(FPHP) is used to manage the temperature of the battery, through experiments, the optimized placement of the flat heat pipe is obtained.
Journal Article

Research on Driving Posture Comfort Based on Relation between Drivers' Joint Angles and Joint Torques

2014-04-01
2014-01-0460
Driving comfort is one of the most important indexes for automobile comfort. Driving posture comfort is closely related to the drivers' joint angles and joint torques. In present research, a new method is proposed to identify the most comfortable driving posture based on studying the relation between drivers' joint angles and joint torques. In order to truly reflect a driving situation, the accurate human driving model of 50 percent of the size of Chinese male is established according to the human body database of RAMSIS firstly. Biomechanical model based on accurate human driving model is also developed to analyze and obtain dynamic equations of human driving model by employing Kane method. The joint torque-angle curves of drivers' upper and lower limbs during holding wheel or pedal operation can be obtained through dynamic simulation in the MATLAB. Through curve-fitting analysis, the minimum joint torque of a driver' limb and the optimal joint angel can be found.
Technical Paper

Effect of Stator Surface Area on Braking Torque and Wall Heat Dissipation of Magnetorheological Fluid Retarder

2020-04-14
2020-01-0937
Magnetorheological fluid (MRF) is used as the transmission medium of the hydraulic retarder. The rheological properties are regulated by changing the magnetic field to achieve accurate control of the retarder's braking torque. Under the action of the external magnetic field, the flow structure and performance of the MRF retarder will be changed in a short time. The apparent viscosity coefficient increases by several orders of magnitude, the fluidity deteriorates and the heat generated by the brake cannot be transferred through the liquid circulation, which will affect the braking torque of the retarder. Changing the surface area of the stator also has an influence on the braking torque of the retarder and the wall heat dissipation. In this study, the relationship between the braking torque of the MRF retarder and the stator surface area of the retarder was analyzed.
Technical Paper

Research on Thermal Management of Magnetorheological Fluid Retarder Based on Phase Change Principle

2020-04-14
2020-01-0948
In order to avoid the braking recession on heavy commercial vehicles caused by the long-distance continuous braking of the main brake, the hydraulic retarder is widely used as an important brake auxiliary device in various heavy commercial vehicles to improve the vehicle safety. However, the hydraulic retarder not only has the advantages of large braking torque and good stability, but also has the disadvantages of poor retarding ability at low rotating speed, braking lag and difficulty in accurately controlling the braking torque. This paper introduces a new type of hydraulic retarder. The new retarder replaces the oil in the retarder with magnetorheological fluid and applies a magnetic field in the retarder arrangement space, so that slows down the vehicle by using the rheological properties of the magnetorheological fluid under the magnetic field.
Technical Paper

The Research of the Adaptive Front Lighting System Based on GIS and GPS

2017-03-28
2017-01-0041
Automotive Front Lighting System(AFS) can receive the steering signal and the vehicular speed signal to adjust the position of headlamps automatically. AFS will provide drivers more information of front road to protect drivers safe when driving at night. AFS works when there is a steering signal input. However, drivers often need the front road's information before they turn the steering wheel when vehicles are going to go through a sharp corner, AFS will not work in such a situation. This paper studied how to optimize the working time of AFS based on GIS (Geographic Information System) and GPS(Geographic Information System) to solve the problem. This paper analyzed the process of the vehicle is about to go through a corner. Low beams and high beams were discussed respectively.
Technical Paper

Heat Transfer Analysis for Exhaust Waste Heat Recovery System Based on Mg2Si1-xSnx Thermoelectric Materials

2016-10-17
2016-01-2161
In this research, the Mg2Si1-xSnx thermoelectric material is used in the exhaust temperature difference power-generating system, and the material's heat transfer characteristic and power-generating characteristic were analyzed. Firstly, steady heat transfer model from vehicle exhaust to cooling water was established. Then the impact of Sn/Si ratio to the thermoelectric characteristic parameter was analyzed. Finally, considering the influence of varying thermal conductivity to the heat transfer process along the material's heat transfer direction, when the cold end temperature of thermoelectric materials was controlled by cooling water respectively boiling at 343K and 373K, the thermoelectric conversion efficiency and power output of Mg2Si1-xSnx thermoelectric materials with different x value were evaluated based on simulation calculation.
Technical Paper

Thermo-Mechanical Fatigue Study of Gasoline Engine Exhaust Manifold Based on Weak Coupling of CFD and FE

2016-10-17
2016-01-2350
This paper combines fluid software STAR-CCM+ and finite element software ABAQUS to solve the temperature field of this Gasoline engine exhaust manifold based on loose coupling method. Through the simulation of car parking cooling - full load condition at full speed, we estimate thermal fatigue life of the exhaust manifold with the plastic strain increment as the evaluation parameters. It can guide the direction of optimal design of the exhaust manifold. Here we also revealed how the bolt force affects the manifold elastic and plastic behavior.
Technical Paper

Battery Thermal Management System Using Water as a Phase Change Material

2017-10-08
2017-01-2454
In these years, the advantages of using phase change material (PCM) in the thermal management of electric power battery has been wide spread. Because of the thermal conductivity of most phase change material (eg.wax) is low, many researchers choose to add high conductivity materials (such as black lead). However, the solid-liquid change material has large mass, poor flow-ability and corrosively. Therefore, it still stays on experiential stage. In this paper, the Thermal characteristics of power battery firstly be invested and the requirements of thermal management system also be discussed. Then a new PCM thermal management has been designed which uses pure water as liquid phase change material, adopts PCM with a reflux device for thermal management.
Technical Paper

Driving Fatigue Detection based on Blink Frequency and Eyes Movement

2017-03-28
2017-01-1443
The development of the vehicle quantity and the transportation system accompanies the rise of traffic accidents. Statistics shows that nearly 35-45% traffic accidents are due to drivers’ fatigue. If the driver’s fatigue status could be judged in advance and reminded accurately, the driving safety could be further improved. In this research, the blink frequency and eyes movement information are monitored and the statistical method was used to assess the status of the driving fatigue. The main tasks include locating the edge of the human eyes, obtaining the distance between the upper and lower eyelids for calculating the frequency of the driver's blink. The velocity and position of eyes movement are calculated by detecting the pupils’ movement. The normal eyes movement model is established and the corresponding database is updated constantly by monitoring the driver blink frequency and eyes movement during a certain period of time.
Technical Paper

Suspension Performance and Energy Harvesting Property Study of a Novel Railway Vehicle Bogie with The Hydraulic-Electromagnetic Energy-Regenerative Shock Absorber

2017-03-28
2017-01-1483
Systematic research on dynamic model, simulation analyses, prototype production and bench tests have been carried out in recent years on the most popular energy-harvesting shock absorbers-the mechanical motion rectifier (MMR), and the hydraulic-electromagnetic energy-regenerative shock absorber (HESA). This paper presents a novel application of the HESA into bogie system of railway vehicles. In order to study the differences of suspension performance and energy harvesting property between first suspension system and second suspension system of the application, simulation models are built in AMESim to make comparison studies on the different department suspensions caused by the nonlinear damping behaviors of the HESA. The simulation results show that the system can effectively reduce the impact between wheel and rail tracks, while maintaining good potential to recycle vibratory energy.
Technical Paper

A Multi-Axle and Multi-Type Truck Load Identification System for Dynamic Load Identification

2022-03-29
2022-01-0137
Overloading of trucks can easily cause damage to roads, bridges and other transportation facilities, and accelerate the fatigue loss of the vehicles themselves, and accidents are prone to occur under overload conditions. In recent years, various countries have formulated a series of management methods and governance measures for truck overloading. However, the detection method for overload behavior is not efficient and accurate enough. At present, the method of dynamic load identification is not perfect. No matter whether it is the dynamic weight measurement method of reconstructing the road surface or the non-contact dynamic weight measurement method, little attention is paid to the difference of different vehicles. Especially for different vehicles, there should be different load limits, and the current devices are not smart enough.
Technical Paper

Vehicle Feature Recognition Method Based on Image Semantic Segmentation

2022-03-29
2022-01-0144
In the process of truck overload and over-limit detection, it is necessary to detect the characteristics of the vehicle's size, type, and wheel number. In addition, in some vehicle vision-based load recognition systems, the vehicle load can be calculated by detecting the vibration frequency of specific parts of the vehicle or the change in the length of the suspension during the vehicle's forward process. Therefore, it is essential to quickly and accurately identify vehicle features through the camera. This paper proposes a vehicle feature recognition method based on image semantic segmentation and Python, which can identify the length, height, number of wheels and vibration frequency at specific parts of the vehicle based on the vehicle driving video captured by the roadside camera.
Technical Paper

Research on Overload Dynamic Identification Based on Vehicle Vertical Characteristics

2023-04-11
2023-01-0773
With the development of highway transportation and automobile industry technology, highway truck overload phenomenon occurs frequently, which poses a danger to road safety and personnel life safety. So it is very important to identify the overload phenomenon. Traditionally, static detection is adopted for overload identification, which has low efficiency. Aiming at this phenomenon, a dynamic overload identification method is proposed. Firstly, the coupled road excitation model of vehicle speed and speed bump is established, and then the 4-DOF vehicle model of half car is established. At the same time, considering that the double input vibration of the front and rear wheels will be coupled when vehicle passes through the speed bump, the model is decoupled. Then, the vertical trajectory of the body in the front axle position is obtained by Carsim software simulation.
Technical Paper

A Semantic Segmentation Algorithm for Intelligent Sweeper Vehicle Garbage Recognition Based on Improved U-net

2023-04-11
2023-01-0745
Intelligent sweeper vehicle is gradually applied to human life, in which the accuracy of garbage identification and classification can improve cleaning efficiency and save labor cost. Although Deep Learning has made significant progress in computer vision and the application of semantic network segmentation can improve waste identification rate and classification accuracy. Due to the loss of some spatial information during the convolution process, coupled with the lack of specific datasets for garbage identification, the training of the network and the improvement of recognition and classification accuracy are affected. Based on the Unet algorithm, in this paper we adjust the number of input and output channels in the convolutional layer to improve the speed during the feature extraction part. In addition, manually generated datasets are used to greatly improve the robustness of the model.
Technical Paper

A Non-Contact Overload Identification Method Based on Vehicle Dynamics

2019-04-02
2019-01-0490
The vehicle overload seriously jeopardizes traffic safety and affects traffic efficiency. At present, the static weighing station and weigh-in-motion station are both relatively fixed, so the detection efficiency is not high and the traffic efficiency is affected; the on-board dynamic weighing equipment is difficult to be popularized because of the problem of being deliberately damaged or not accepted by the purchaser. This paper proposes an efficient, accurate, non-contact vehicle overload identification method which can keep the road unimpeded. The method can detect the vehicle overload by the relative distance (as the characteristic distance) between the dynamic vehicle's marking line and the road surface. First, the dynamics model of the vehicle suspension is set up. Then, the dynamic characteristic distance of the traffic vehicle is detected from the image acquired by the calibrated camera based on computer vision and image recognition technology.
Technical Paper

Differential Speed Steering Control for Four-Wheel Distributed Electric Vehicle

2019-04-02
2019-01-1235
In order to perform differential control instead of the mechanical differential and improve the steering performance of distributed electric vehicles, a two-level differential speed steering control strategy is proposed. Firstly, an upper-layer controller to track the yaw rate is designed based on PID feedback and 3-D lookup table model, which could shorten the response time and reduce the impact of model parameters mismatch. Then, in order to improve the robustness to external disturbances and parameter uncertainties, a lower-layer controller to track the wheel speed is proposed based on integral sliding mode control. Moreover, three simulations are conducted to validate the proposed strategy. The first simulation results indicate that the driving torques of the inner and outer wheels are distributed properly to avoid wheel slip. In the second simulation, when the conventional steering system fails, the proposed control strategy could avoid vehicle losing steering function.
Technical Paper

The Performance Study of Air-Friction Reduction System for Hydraulic Retarder

2014-09-30
2014-01-2283
The hydraulic retarder, which is an auxiliary brake device for enhancing traffic safety, has been widely used in kinds of heavy commercial vehicles. When the vehicle equipped with the retarder is traveling in non-braking state, the transmission loss would be caused because of the stirring air between working wheels of the rotor and the stator no matter if the retarder connects in parallel or in series with the transmission [1]. This paper introduces an elaborate hydraulic retarder air-friction reduction system (AFRS) which consists of a vacuum generating module and pneumatic control module. AFRS works to reduce the air friction by decreasing the gas density between working wheels when the retarder is in non-braking state. The pneumatic control model of hydraulic retarder is built first. Then various driving conditions are considered to verify the performance of the AFRS. The stability of the AFRS is analyzed based on the complete driveline model.
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