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Growing concerns about the emissions of internal combustion engines have forced the adoption of aftertreatment devices to reduce the adverse impact of diesel engines on health and environment. Diesel particulate filters are considered as an effective means to reduce the particle emissions and comply with the regulations. Research activity in this field focuses on filter configuration, materials and aging, on understanding the variation of soot layer properties during time, on defining of the optimal strategy of DPF management for on-board control applications. A model was implemented in order to simulate the filtration and regeneration processes of a wall-flow particulate filter, taking into account the emission characteristic of the engine, whose architecture and operating conditions deeply affect the size distribution of soot particles.

The present work investigates a multi-cylinder Diesel engine with integrated automatic transmission and gearbox, equipped with a common rail injection system for mini-car sector application. Previous research work has been devoted to examine the engine NVH characteristics; the attention has been addressed to the analysis of the direct relationship existing between in-cylinder pressure and engine block vibration signals with the final purpose of developing and setting up a methodology able to monitor and optimize the combustion process by means of non-intrusive measurements. The aim of this paper is to improve the performance of the engine in different operating conditions by means of both experimental and numerical approaches. Experimental tests have been conducted on the engine in a dynamic test bed in order to account for the actual loading conditions.

This paper presents the results of an experimental analysis on a multi-cylinder diesel engine, in which in-cylinder pressure and accelerometer transducers are used with the purpose of developing and setting up a methodology able to monitor and optimize the combustion behavior by means of non-intrusive measurements. Previously published results have demonstrated the direct relationship existing between in-cylinder pressure and engine block vibration signals, as well as the sensitivity of the engine surface vibration to variation of injection parameters when the accelerometer is placed in sensitive location of the engine block. Moreover, the accelerometer trace has revealed to be able to locate in the crank-angle domain important phenomena characterizing the combustion process (the start of pre-mixed combustion, the crank angle value corresponding to the beginning of diffusive combustion and to the in-cylinder pressure maximum value).

The optimization of the combustion process in diesel engines is one of the challenges to improve performance, emissions, fuel consumption and NVH characteristics. This work constitutes one of the last steps of a comprehensive research program in which vibration sensors are used with the purpose of developing and setting up a methodology that is able to monitor and optimize the combustion process by means of non-intrusive measurements. Previously published results have demonstrated the direct relationship that exists between in-cylinder pressure and engine block vibration signals, as well as the sensitivity of the engine surface vibration to variation of injection parameters when the accelerometer is placed in a sensitive location of the engine block.

The paper presents a non-intrusive technique in which accelerometers are used to provide information about the metric of the in-cylinder pressure development, with the final aim of using their signal as feedback in a control algorithm for the injection control unit. Previous papers by the authors have been devoted to the evaluation of the potential of using vibration transducers; the analysis in both the time and frequency domain of the accelerometer and in-cylinder pressure signals has allowed for the separation of the vibration components caused by the combustion process from those due to other sources. The combustion related vibration has then been used to characterize the in-cylinder pressure development.

This paper presents the results of an experimental study on the application of an engine block vibration transducer. The aim of the study was to accomplish a real time management of the control unit using the vibration signal as a feedback to correct the injection parameters setting. The continuously strengthened exhaust emission regulations and the constrains related to the fuel consumption and noise, vibration and harshness (NVH) characteristics, have determined increasing interest towards investigation of the potentiality of new combustion technologies and fuel blends capable of reducing particulate matter and NOx emissions. Focus has also been paid to non-intrusive techniques for the combustion process characterization by means of sensors, such as microphones and accelerometers.

To ensure compliance with emerging Diesel emission standards and demands for reduced fuel consumption, the optimization of the engine operation is imperative under both stationary and real operation conditions. This issue imposes a strict control of the combustion process that requires a closed-loop algorithm able to provide an optimal response of the engine system not only to warm-up, accelerations, changes in the slope of the road, etc., but also to engine aging and variations of fuel properties. In this paper, with the final purpose of accomplishing an innovative control strategy based on non intrusive measurement, the engine block vibration signal is used to extract useful information able to characterize the in-cylinder pressure development during the combustion process. In the previous research activity, the same methodology was applied to stationary operation of the engine.

Concerns about the harmful exhaust emissions of internal combustion engines have imposed the employment of aftertreatment devices to reduce their impacts both on health and environment. System modeling of engine and aftertreatment devices is required not only to provide an accurate assessment of the engine and aftertreatment devices performances as single elements but also to quantify the complex interaction of these components from a thermo fluid perspective. The work focuses on development of a model capable of predicting temporal and spatial evolution of thermo-fluid quantities and chemical species in a diesel oxidation catalyst (DOC). The developed model allows to investigate the influence of thermal characteristics and gas composition on the evolution of the phenomena occurring in the device which deeply reflect on the particulate filter behavior during regeneration phase.

The injection strategy as well as the overall efficiency of the diesel engine are tightly related to the performance of the high-pressure injection pump. The paper deals with the modeling of a latest generation Common Rail injection pump, aiming at the characterization of its performance in terms of volumetric- and torque-efficiency. A lumped parameter approach is adopted; with reference to a commercial pump widely used in the field of light diesel engines, a dynamic model of the piston-cylinder pair is built, taking its mechanical drive, the hydraulic supply and delivery systems into account. Based on in-depth experimental activities that provide the performance diagrams of pump, the lumped-parameter model is built and assessed. Given the current strong interest in the use of alternative fuels that limit CO2 emissions, the pump model has been implemented to simulate, beside the standard diesel, the use of biofuel.

Besides pollutant emissions, fuel consumption and performance, vehicle NVH constitutes a further object during engine development and optimization. In recent years, research activity for diesel engine noise reduction has been devoted to investigate aerodynamic noise due to intake and exhaust systems and surface radiated noise. Most of the attention has been concerned with the identification and analysis of noise sources in order to evaluate the individual contribution (injection, combustion, piston slap, turbocharger, oil pump, valves) to the overall noise with the aim of selecting appropriate control strategies. Several studies have been devoted to analyze combustion process that has a direct influence on engine noise emission; the impact of injection strategies on the combustion noise has been evaluated and approaches able to separate engine combustion and mechanical noise components have been presented.

In the last years, the increasing concern for the environmental issues of IC engines has promoted the development of new strategies capable of reducing both pollutant emissions in atmosphere and noise radiation. Engines can produce different types of noise: 1) aerodynamic noise due to intake and exhaust systems and 2) surface radiated noise. Identification and analysis of noise sources are essential to evaluate the individual contribution (injection, combustion, piston slap, turbocharger, oil pump, valves) to the overall noise with the aim of selecting appropriate control strategies. Previous paper focused on the combustion related noise emission. The research activity aimed at diagnosing and controlling the combustion process via acoustic measurements. The optimal placement of the microphone was selected, where the signal was strongly correlated to the in-cylinder pressure development during the combustion process.

Relatively recent investigations, basing on experiments as well as on modeling, have highlighted that the needle displacement in common-rail diesel injectors is affected by radial components. The effects of such “off-axis” needle displacement on fuel flow features have been so far investigated within the nozzle, only. The objective of this work is to extend the attention towards the formation of fuel sprays, when needle off-axis condition is encountered. In such a viewpoint, the development of each fuel spray has been modeled taking into account the hole-to-hole variations induced by the needle misalignment. The investigation has been carried out basing on 3D-CFD campaigns, in AVL FIRE environment. The modeling of diesel nozzle flow has been interfaced to the spray simulation, initializing the break-up model on the basis of the transient flow conditions (fuel velocity, turbulence and vapor fraction) at each hole outlet section.

Many studies have demonstrated that an efficient control of the combustion process is crucial in order to comply with increasingly emerging Diesel emission standards and demanding for reduced fuel consumption. Methodologies based on real-time techniques are imperative and even if newly sensors will be available in the near future for on-board installation inside the cylinder, non intrusive measurements are still considered very attractive. This paper presents an experimental activity devoted to analyze the noise emission from a small displacement two-cylinder Diesel engine equipped by HPCR (high pressure common rail) fuel injection system. The signals acquired during stationary operation of the engine are analyzed and processed in order to highlight the different sources contributing to the overall emission. Particular attention is devoted to the specific samples of the signal that are mainly caused by the combustion process in order to extract the combustion contribution.

The current work presents the results of an investigation on the impact of renewable fuels on the combustion and emissions of a turbocharged compression-ignition internal combustion engine. An experimental study was undertaken and the engine settings were not modified to account for the fuel's chemical and physical properties, to analyze the performance of the fuel as a potential drop-in alternative fuel. Three fuels were tested: mineral diesel, a blend of it with waste cooking oil biodiesel and a hydrogenated diesel. The analysis of the emissions at engine exhaust highlights that hydrogenated fuel allows to reduce CO, total hydrocarbon emissions, particulate matter and NOx.