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Faster, lighter, stronger: Aerospace composites join together advanced materials

2018-02-14
Boeing and Airbus forecast a worldwide demand for up to 40,000 new aircraft over the next two decades. With a 10-year production backlog and new aircrafts increasingly counting on lightweight composites, manufacturing companies are developing advanced sandwich-structure composite solutions to fill the production gap.
Article

Designing composite engine cowling for improved heat resistance

2018-02-05
Thermal imaging data obtained from a FLIR high-performance camera shows that the expected turbine output temperature is approximately 285°C when the helicopter is in forward flight. However, during hover operations a steady state temperature of about 343°C will be reached.
Article

SAE International

2018-04-26
The digital tools used to create and produce aerospace components are evolving quickly as additive processes expand from prototypes to production.
Article

SAE International debuts AS13006, Process Control Methods aerospace standard

2018-09-14
SAE International in Warrendale, Pa., has published AS13006: Process Control Methods, a new standard with guidance material to support specific aerospace engine applications, with a focus on the practical application of control methods for many different situations, to improve process control, process capability, and product quality, benefiting both the organization applying it and its customers.
Article

Boeing extends use of Siemens’ Mentor Graphics technology for electrical systems design, electronic products design, and mechanical analysis

2018-10-09
Boeing officials are expanding the company’s use of Siemens’ Mentor Graphics software as part of its Second Century Enterprise Systems (2CES) initiative, an effort to transform the company and aerospace industry to meet future challenges and achieve maximum value from end-to-end integration of supply chain, manufacturing, engineering, product support, and more. Boeing is harnessing a set of Siemens technologies to enable the next generation of design and manufacturing through increased automation and digitalization.
Article

Barker approaches aircraft as system of systems in latest SAE International book

2018-10-17
Today’s airframe manufacturers have taken on more of the role of systems integrators, putting the focus on the aircraft as a system-of-many-systems. Sean Barker, FBCS CEng and a former research scientist at BAE Systems in the UK, approaches aircraft as a system of systems (SoS) from a business process perspective in his new book from SAE International in Warrendale, Pa.
Article

Airlines for America and SAE International recognize Lufthansa Technik, 3D.aero subsidiary for nondestructive testing innovation

2018-09-24
Officials at SAE International in Warrendale, Pa., and Airlines for America (A4A) in Washington are recognizing Karsten Kaiser of Lufthansa Technik and Michael Ernst of subsidiary 3D.aero for furthering the science and efficacy of nondestructive testing (NDT), having presented them with the 16th annual Nondestructive Testing (NDT) Innovation Award at A4A’s annual NDT Forum last week in Seattle.
Article

Raytheon invests in advanced, autonomous manufacturing technologies for radar development, testing

2018-08-22
Raytheon Company (NYSE: RTN) in Waltham, Mass., has upped its investment in advanced manufacturing innovations, including automated and autonomous technologies, to support complex radar testing and integration. The company’s new $72 million, 30,000 square-foot facility on its Andover, Mass., campus, is now home to some of the industry's leading innovations, and a historic first, in manufacturing, officials say.
Article

Advances in adhesive joining of structure components focus of new book from SAE International

2018-08-16
Adhesive joining of structural components will assume an increasingly important role in designing and manufacturing lightweight structures for aerospace platforms. The latest book from SAE International, Adhesive Joining of Structural Components: New Insights and Technologies explores recent advancements in adhesive bonding, used in the manufacture of primary aircraft fuselage and wing structures since 1945.
Article

Maintainers design a $400 maintenance fixture to save the U.S. Air Force $500k per year

2019-04-30
A cowling, or engine cover, is a critical airframe component that reduces drag and directing airflow into the engine. For the E-8C JSTARS, an aircraft with four massive Pratt and Whitney JT3D-based TF33-102C turbofan engines, each set of engine cowling components can cost up to $80,000 per set. Even a slightly warped cowling renders the entire housing unsafe and unserviceable.
Article

Tooling decisions play major role in cost, turnaround time

2018-07-24
“Laddering up” of the range of tooling options requires assessing at each plateau whether greater upfront investment in tooling will pay off with a relatively quick return on investment. Since tooling plays such a key role in this equation, it also means working closely with OEMs willing to evaluate the best available tooling options at any time as production requirements increase.
Article

Novelis creates first aluminum sheet battery enclosure for mass electric vehicle production

2019-05-01
Battery weight and power density is a major design consideration when it comes to electric and hybrid-electric vehicles. To reduce platform weight for next-generation electric vehicles, Atlanta-based Novelis, Inc. (Novelis) has used direct feedback from industry partners and automotive design engineers to develop the first aluminum sheet battery enclosure.
Article

Additive manufacturing adoption up, growing rapidly in aerospace

2018-06-14
The 3D printing materials market will experience high double-digit growth in the aerospace industry through 2024, as manufacturers of aircraft and spacecraft vehicles and components increasingly adopt and reap the benefits of additive manufacturing, market analysts at Frost & Sullivan in Mountain View, California, predict.
Article

SAE International issues first technical standards for aerospace additive manufacturing

2018-06-13
Jun 13, 2018 - The Aerospace Material Specification committee on Additive Manufacturing (AMS-AM) at SAE International in Warrendale, Pennsylvania, has released its first suite of Aerospace Material Specifications (AMS) additive manufacturing materials and process specifications. The new aerospace technical standards, now available from SAE, support the certification of critical aircraft and spacecraft parts, providing both a framework to protect the integrity of material property data and traceability within the aerospace supply chain.
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