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Stainless Steels for Design Engineers is a technical guide for anyone who designs or builds with stainless steels. Loaded with property data, it is a valuable resource for designers and engineers selecting and specifying stainless steels, and for working with new steel types or on new applications. Contents cover metallurgy, corrosion and oxidation, stainless steel alloys, processing, and applications.

Progress in the understanding of corrosion and corrosion resistance properties of sintered stainless steels has lead to new applications that benefit from net shape processing and more efficient material utilization. Powder Metallurgy Stainless Steels includes extensive graphics, and tabular summaries provide a comprehensive reference to obtain good corrosion resistance properties of sintered stainless steels with careful processing, starting with powder selection, avoidance of contamination, efficient delubrication, and controlled sintering and cooling. Contents cover: Metallurgy and Alloy Compositions, Manufacture and Characteristics of Stainless Steel Powders, Compacting and Shaping, Sintering and Corrosion Resistance Alloying Elements, Optimal Sintering, and Surface Modification in PM Stainless Steels Mechanical Properties, Magnetic and Physical Properties, Corrosion Testing and Performance, Secondary Operations, and Applications.

This book covers the properties, processing, and applications of lightweight materials– aluminum, magnesium, beryllium, titanium, titanium aluminides, engineering plastics, structural ceramics, and composites with polymer, metal, and ceramic matrices. The book begins with a brief history of lightweight materials development during the 20th century, and moves into the basic metallurgy, properties of the available alloys, processing, and applications of each of the lightweight materials. The book's final chapter covers methodologies used in the general materials selection process, specific guidelines for each of the lightweight materials, and the importance of the automotive sector to the lightweight materials industries.

As we strive for energy efficiency, the realm of high-temperature environments is expanding and the need for information on high temperature materials applications was never greater. This electronic publication addresses concerns, technologies, and materials available for those engaged in high-temperature applications. Topics include erosion and erosion-corrosion, low NOx combustion in coal-fired boilers, fluidized bed combustion, and the special demands of waste-to-energy boilers, waste incinerators, and black liquor recovery boilers in the pulp and paper industry. The corrosion induced by liquid metals is discussed and protection options are presented. Hydrogen damage is characterized and solutions given.

Learning the proper steps for organizing a failure investigation ensures success. Failure investigations cross company functional boundaries and are an integral component of any design or manufacturing business operation. Well-organized and professionally conducted investigations are essential for solving manufacturing problems and assisting in redesigns. This book outlines a proven systematic approach to failure investigation. It explains the relationship between various failure sources (corrosion, for example) and the organization and conduct of the investigation. This electronic publication provides a learning platform for engineers from all disciplines: materials, design, manufacturing, quality, and management. The examples in this book focus on the definition of and requirements for a professionally performed failure analysis of a physical object or structure. However, many of the concepts have much greater utility than for investigating the failure of physical objects.

Fundamentals of Electrochemical Corrosion covers the essential aspects of the corrosion behavior of metals in aqueous environments. Contents include: an overview of aqueous corrosion; the electrochemical background on electrode reactions; the electrochemical background on electrode kinetics; an introduction to the corrosion behavior of active-passive type metals; the principles and procedures of electrochemical measurements used to investigate corrosion behavior; and more.

Corrosion failures of industrial components are commonly associated with welding. The reasons are many and varied. For example, welding may reduce the resistance to corrosion and environmentally assisted cracking by altering composition and microstructure, modifying mechanical properties, introducing residual stress, and creating physical defects. Corrosion of Weldments details the many forms of weld corrosion and the methods used to minimize weld corrosion. Chapters on specific alloys groups—carbon and alloy steels, stainless steels, high-nickel alloys, and nonferrous alloys—describe both general welding characteristics and the metallurgical factors that influence corrosion behavior. Corrosion problems associated with dissimilar metal weldments are also examined. Special challenges caused by high-temperature environments are discussed.

Elements of Metallurgy and Engineering Alloys provides thorough and systematic coverage on both basic metallurgy and the practical engineering aspects of metallic material selection and application. Coverage includes: practical information on the engineering properties and applications of steels, cast irons, nonferrous alloys, and metal matrix composites; concise overviews and practical implications of metallic structure, imperfections, deformation, and phase transformations; process metallurgy of solidification and casting, recovery, recrystallization and grain growth, precipitation hardening; mechanical deformation during processing and in-service properties of fatigue, fracture, and creep; and physical properties and corrosion.

This book presents a practical "how to" approach to understanding and solving the problems of corrosion of structural materials. Although it is written mainly for those having a limited technical background in corrosion, it also provides more experienced engineers with a useful overview of the principles of corrosion and can be used as a general guide for developing a corrosion-control program. This electronic publication includes identification of the various forms of corrosion, critical factors leading to a specific type of corrosion, necessary preventive steps to eliminate or reduce corrosion damage, protective-coating selection, corrosion characteristics of common structural materials, corrosion-testing programs, and failure-analysis procedures.

Energy and sustainability are critical factors for economic development. This comprehensive electronic publication provides a detailed overview and fundamental analysis of sustainability issues associated with the aluminum industry. Information includes concepts and application of life-cycle assessments that benchmark aluminum-industry efforts towards sustainable development; energy-use data for primary and secondary aluminum production and processing along with future energy saving opportunities in aluminum processing; and life-cycle assessments provide basic, factual, information on the modeling of material flow in the industry, its products, and energy savings involved with recycling. Coverage includes various scrap sorting technologies and the positive impact of lightweight aluminum in transportation and infrastructure.

This book is a comprehensive guide to the influence of alloy additions on mechanical properties, physical properties, corrosion and chemical behavior, and processing and manufacturing characteristics. The coverage considers “alloying” to include any addition of an element or compound that interacts with a base metal to influence properties. Information addresses the beneficial effects of major alloy additions, inoculants, dopants, grain refiners, and other elements that have been deliberately added to improve performance, as well the detrimental effects of minor elements or residual (tramp) elements included in charge materials or that result from improper melting or refining techniques. The content is presented in a concise, user-friendly format. Numerous figures and tables are provided.

Expert witness and AWS lecturer Ted V. Weber draws upon his lengthy experience as a materials troubleshooter for DuPont to present this succinct introduction to basic corrosion mechanisms. It includes pitting, intergranular corrosion, stress corrosion cracking, erosion, crevice and galvanic corrosion, and selective leaching. Full color digital photos illustrate the costly destruction caused by corrosion in welds. The author offers clear advice on how to avoid and correct corrosion, including alloying for resistance.

Engineers are faced with a bewildering array of choices when selecting a surface treatment for a specific corrosion or wear application. This electronic publication provides practical information to help them select the best possible treatment. Contents cover process comparisons; tables and figures to compare surface treatment thickness and hardness ranges; abrasion and corrosion resistance; processing time, temperature, and pressure; costs; distortion tendencies; and other critical process factors and coating characteristics.

Up until the last two decades, aluminum in airplanes and steel in automobiles were the primary materials used to produce these two complex machines. These metal-to-metal assemblies, and specifically the same-type metal-to-metal assemblies, have resulted in distinct manufacturing process advantages over decades of production. However, advances in material types have driven manufacturing to adapt and align the fabrication and assembly processes to continue to facilitate a quality product that is reliable, can be manufactured at a price point that is affordable and be manufactured in quantities that can be widely distributed. Dissimilar metal and composite material assemblies are now requiring highly complex manufacturing processes. Innovations in Automotive and Aerospace Assembly addresses how these new, disruptive materials usage are changing the manufacturing and production processes for the transportation industries.

Magnesium and magnesium alloys provide unique properties for engineering applications. Magnesium alloys are popular as a structural material because of their combination of light weight and strength. They are desirable for portable tools, appliances, electronic devices, airplanes, space vehicles, and land transportation. This book is written for engineers, scientists, teachers, and students engaged in the design process of material selection and material elimination. While focused on mechanical properties for structural design, the physical properties that are germane to corrosion behavior and electrical applications are represented. Two-thirds of the book is devoted to datasheets for individual alloys which provide a handy quick reference to specific properties and performance. The remainder of the book addresses topics common to all magnesium alloys such as the alloy designation system and product forms. Casting alloys and wrought alloys are compared.

Advanced high-strength steels (AHSS) are a family of steels that are stronger than most steels and have better formability than today’s conventional high-strength steels. New U.S. safety and fuel economy regulations have intensified pressure on OEMs to reduce vehicle weight. These pressures are causing auto companies to rethink alternative material applications and to look for opportunities that steel offers. The purpose of this book is to provide information for engineers who are designing the next generation of lighter vehicles. The material in the book is presented to help them make informed decisions on what basic materials to use and how to optimize those materials to achieve cost-effective weight reduction. The emphasis is on steels in general and AHSS in particular. However, there is much information on comparisons of steel with alternative materials for different subsystems of the vehicle.

This book provides a methodology for integrating materials selection with the design process, including simultaneous technical and economic evaluation. Save hours of frustrating research time – this resource provides you with fast answers about the best material for particular applications. In the past, it was nearly impossible to research the endless sources on corrosion and materials, in their countless applications. That’s why this book was written: to help simplify your materials selection problems. Topics include corrosion-resistant materials, types of corrosion, factors affecting corrosion, passivation, corrosion monitoring, corrosion control measures, methodology of materials selection, and more.

The use of lightweight materials in automotive application has greatly increased in the past two decades. A need to meet customer demands for vehicle safety, performance and fuel efficiency has accelerated the development, evaluation and employment of new lightweight materials and processes. The 50 SAE Technical papers contained in this publication document the processes, guidelines, and physical and mechanical properties that can be applied to the selection and design of lightweight components for automotive applications. The book starts off with an introduction section containing two 1920 papers that examine the use of aluminum in automobiles.