Search Results

Abstract Truck platooning comprises a number of trucks equipped with automated lateral and longitudinal vehicle control technology, which allows them to move in tight formation with short following distances. This study is an initial step toward developing an understanding of the occupant injury risks associated with the multiple sequential impacts between truck platoons and roadside safety barriers, regardless of whether the crash is associated with a malfunction of automated control or human operation. Full-scale crash impacts of a tractor-trailer platoon into a concrete bridge guardrail were simulated for a specific Test Level condition according to the Manual for Assessing Safety Hardware (MASH) standards. The model of the bridge barrier was developed based on its drawings, and material properties were assigned according to literature data.

Abstract Brake systems are one of the essential components of vehicles ensuring the safety of roads and passengers as well as accident prevention. Faulty brake systems, however, can cause inevitable accidents. Fatality analysis reporting system of NHTSA (National Highway Transport Safety Association) has reported that heavy and light trucks, which are obliged to be equipped with dual-circuit air brake system, were, respectively, involved in 8.8% and 38.0% of fatal crashes in the United States, during 2017. Number of heavy vehicle accidents due to complete failure of brake system is far less than accidents due to deficiencies such as worn out brake linings, out-of-adjustment push rod strokes, and leak in the circuits. Severe leakages due to ruptured air hoses or punctured reservoir are highly unlikely to be replenished by compressor and would be distinguished through pressure indicator.

Abstract The preeminent obligation of the automotive engineers, while designing a car, is to assure the driver’s well-being during any kind of impact by suppressing intrusions into the cockpit or minacious deceleration levels. Technologists and designers are advancing various modern active and passive safety systems to augment vehicle occupants’ safety. To mitigate the research and development expenditure in time and money, it is recommended to utilize computational crash simulations for the early evaluation of safety behavior under vehicle impact tests. Therefore, in this research study, an attempt is made to simulate crashworthiness and design the impact attenuator utilized in Formula SAE vehicles to absorb the kinetic energy of a car during a frontal collision. Closed-cell aluminum foam is selected as its material because of its less density than solid metals and ability to undergo large deformations at almost constant load.

Abstract The crush energy is a key parameter to determine the delta-V in accident reconstructions. Since an accurate car crush profile can be obtained from 3D scanners, this research aims at validating the methods currently used in calculating crush energy from a crush profile. For this validation, a finite element (FE) car model was analyzed using various types of impact conditions to investigate the theory of energy-based accident reconstruction. Two methods exist to calculate the crush energy: the work based on the barrier force and the work based on force calculated by the vehicle acceleration times the vehicle mass. We show that the crush energy calculated from the barrier force was substantially larger than the internal energy calculated from the FE model. Whereas the crush energy calculated from the vehicle acceleration was comparable to the internal energy of the FE model.

Abstract Safety systems have historically been evaluated with anthropomorphic test devices for research, development, or regulatory concerns. Human body models are another avenue for use in the investigation of occupant safety. In this study, transfer equations are developed to quantify the response of a human model (Global Human Body Models Consortium average male simplified model) and dummy model (Hybrid-III) in equivalent environments. Environments were selected based on certification test setups used for the Hybrid III ATD as well as a basic frontal sled environment. The tests include a head drop, neck flexion/extension, and chest and knee impacts. Furthermore, models were positioned within a simplified occupant interior for sled tests. In all, 30 matched pair simulations were run, 60 in total.

Abstract In current production natural gas/gasoline bi-fuel vehicles, fuels are supplied via port fuel injection (PFI). Injecting a gaseous fuel in the intake port significantly reduces the volumetric efficiency and consequently torque as compared to gasoline. In addition to eliminating the volumetric efficiency challenge, direct injection (DI) of natural gas (NG) can enhance the in-cylinder flow, mixing, and combustion process resulting in improved efficiency and performance. A computational fluid dynamics (CFD) approach to model high-pressure gaseous injection was developed and validated against X-ray data from Argonne’s Advanced Photon Source. NG side and central DI of various designs and injection strategies were assessed experimentally along with CFD correlation. Significant effects on combustion metrics were quantified and explained via improved understanding of the in-cylinder flow effects due to NG injection.

Abstract Fuel economy and performance are both important in the design of hybrid pickup trucks. All-wheel drive is essential to ensure superior performance compared to two-wheel-drive designs. In this article, as a comprehensive extension work to the article published in ASME Dynamic Systems and Control Conference [1] on all-wheel-drive (AWD) hybrid truck, we investigate the modeling, design, and control problem of AWD hybrid vehicles and develop a methodology to identify optimal designs. This methodology 1) formulates an automated modeling process, 2) searches exhaustively through all possible AWD designs, and 3) employs a near-optimal energy management strategy, to obtain a family of designs with superior performance and fuel economy. A design case study for a hybrid Ford F-150 is conducted, to showcase this design process.

Abstract Eleven instrumented crash tests were performed as part of the 2016 World Reconstruction Exposition (WREX2016), using seven Harley-Davidson motorcycles and three automobiles. For all tests, the automobile was stationary while the motorcycle was delivered into the vehicle, while upright with tires rolling, at varying speeds. Seven tests were performed at speeds between 30 and 46 mph while four low-speed tests were performed to establish the onset of permanent motorcycle deformation. Data from these tests, and other published testing, was analyzed using previously published equations to determine their accuracy when predicting the impact speed of Harley-Davidson motorcycles. The most accurate model was the Modified Eubanks set of equations introduced in 2009, producing errors with an average of 0.4 mph and a standard deviation (SD) of 4.8 mph.

Abstract Guardrail end terminals are specifically designed to decelerate vehicles during impact and protect vehicle occupants from severe injuries. The main objective of this research was to develop and validate a Finite Element (FE) model of the ET-Plus, a commonly used energy-absorbing guardrail end terminal. The ET-Plus FE model was created based on publicly available data on ET-Plus dimensions and material properties. The model was validated against the NCHRP-350 crash tests 27-30 and 31-30 by performing crash simulations with a vehicle model at 100 km/h (62 mph) pre-impact velocity. To check the model robustness, crash simulations with vehicle pre-impact velocities from 97 km/h (60 mph) to 113 km/h (70 mph) were also performed. The developed ET-Plus FE model has a high-quality mesh and can replicate the energy-absorbing mechanism.

Abstract The methods for improving the torsion stiffness of a pickup chassis frame were discussed, including increasing the part thickness on frame, enlarging the cross section of rails, and adding bulkhead feature inside the rails. Sizing optimization was conducted to get the optimal thickness configuration for frame parts and meet the siffness requirement. The cross section of frame rails were parameterized and shape optimization was conduted to get the optimal rail cross sections for stiffness improvement. Additional bulkheads were added to the frame rails, and sizing optimization conducted to find the most effective bulkheads to add and their optimal gauge. A material efficiency ratio μ is used to evaluate the efficiency of a design change with respect to torsion stiffness. Among those torsion improvement methods, adding bulkhead feature gives the highest material efficiency ratio, but the stiffness improvement range is very limited.

Abstract Traumatic brain injury is a leading cause of global death and disability. Clinically relevant large animal models are a vital tool for understanding the biomechanics of injury, providing validation data for computation models, and advancing clinical translation of laboratory findings. It is well-established that large angular accelerations of the head can cause TBI, but the effect of head impact on the extent and severity of brain pathology remains unclear. Clinically, most TBIs occur with direct head impact, as opposed to inertial injuries where the head is accelerated without direct impact. There are currently no active large animal models of impact TBI. Sheep may provide a valuable model for studying TBI biomechanics, with relatively large brains that are similar in structure to that of humans. The aim of this project is to develop an ovine model of impact TBI to study the relationships between impact mechanics and brain pathology.

Eighteen research posters were prepared and presented by student authors at the 18th Annual Injury Biomechanics Symposium. The posters covered a wide breadth of works-in-progress and recently completed projects.

Abstract Human thoracic injury under frontal collisions is an inevitable problem in vehicle safety research. Compared with the Multiple Rigid-Body Models (MRBMs) and Finite Element Human Body Models (FEHBMs), Mathematical Equivalent Models (MEMs) can not only provide important data but also improve the research efficiency. The current thoracic MEMs usually adapted the mechanical isolation method to isolate the thorax from the human body; therefore, the effects of the head, neck, and lower body internal organs on the mechanical responses of the thorax are not considered. In this article, a new thoracic MEM, named as Improved Consistent Lobdell Model (ICLM), is developed based on the concentrated mass-spring-damping system to consider the energy absorbed by the deformation of the internal soft tissue and the motion hysteresis of the head, neck, and lower body.

Abstract Oblique motor vehicle crashes can cause serious head or brain injuries due to contact with interior vehicle structures even with the deployment of air bags, as they are not yet completely successful in preventing traumatic brain injury. Rotational head velocity is strongly correlated to the risk of brain injury, and this head motion is potentially related to the tangential friction force developed during contact between the head and air bags. Although crash test dummy head skins are designed with appropriate mass properties and anthropometry to simulate the normal direction impact response of the human head, it is not known whether they accurately represent the frictional properties of human skin during air bag interaction. This study experimentally characterized the dynamic friction coefficient between human/dummy skins and air bag fabrics using a pin-on-disc tribometer.

Abstract In this study, a parametric thoracic spine (T-spine) model was developed to account for morphological variations among the adult population. A total of 84 CT scans were collected, and the subjects were evenly distributed among age groups and both sexes. CT segmentation, landmarking, and mesh morphing were performed to map a template mesh onto the T-spine vertebrae for each sampled subject. Generalized procrustes analysis (GPA), principal component analysis (PCA), and linear regression analysis were then performed to investigate the morphological variations and develop prediction models. A total of 13 statistical models, including 12 T-spine vertebrae and a spinal curvature model, were combined to predict a full T-spine 3D geometry with any combination of age, sex, stature, and body mass index (BMI). A leave-one-out root mean square error (RMSE) analysis was conducted for each node of the mesh predicted by the statistical model for every T-spine vertebra.

Abstract Compressive impacts on the cervical spine can result in bony fractures. Bone fragments displaced into the spinal canal produce spinal canal occlusion, increasing the potential for spinal cord injury (SCI). Human body models (HBMs) provide an opportunity to investigate SCI but currently need to be improved in their ability to model compression fractures and the resulting material flow. Previous work to improve fracture prediction included the development of an anisotropic material model for the bone (hard tissues) of the vertebrae assessed in a functional spinal unit (FSU) model. In the FSU model, bony failure was modeled with strain-based element erosion, with a limitation that material that could occlude the spinal canal during compression was removed when an element was eroded.

Abstract Bilateral knee impacts were conducted on Hybrid III and THOR 5th percentile female anthropomorphic test devices (ATDs), and the results were compared to previously reported female PMHS data. Each ATD was impacted at velocities of 2.5, 3.5, and 4.9 m/s. Knee–thigh–hip (KTH) loading data, obtained either via direct measurement or through exercising a one-dimensional lumped parameter model (LPM), was analyzed for differences in loading characteristics including the maximum force, time to maximum force, loading rate, and loading duration. In general, the Hybrid III had the highest loading rate and maximum force, and the lowest loading duration and time to peak force for each point along KTH. Conversely, the PMHS generally had the lowest loading rate and maximum force, and the highest loading duration and time to peak force for each point along KTH.

Abstract A research program has been launched in Iran to develop an evaluation method for comparing the safety performance of vehicles in real-world collisions with crash test results. The goal of this research program is to flag vehicle models whose safety performance in real-world accidents does not match their crash test results. As part of this research program, a metric is needed to evaluate the severity of side impacts in crash tests and real-world accidents. In this work, several vehicle-based metrics were analyzed and calculated for a dataset of more than 500 side impact tests from the NHTSA crash test database. The correlation between the metric values and the dummy injury criteria was studied to find the most appropriate metric with the strongest correlation coefficient values with the dummy injury criteria.

Abstract Corridors for the biofidelity of blunt impact to the back are important for sled and crash testing with Anthropomorphic Test Devices (ATDs). The Hybrid III is used in rear sled tests as part of FMVSS 202a. The only corridor for biofidelity is the neck extension. Eight Post Mortem Human Subjects (PMHS) were subjected to 20 blunt impacts with a 15.2 cm (6 in.) diameter pendulum weighing 23.4 kg. The impact was below T1 at 4.5 m/s and 6.7 m/s and below T6 at 4.5 m/s centered on the back. Head, neck, and chest responses were reported in 2001 [8]. In this study, the responses were scaled to the 50th male Hybrid III, and corridors were determined defining biofidelity for blunt impacts to the back. The scaled data gives an average peak force of 3.44 kN ± 0.74 kN at T1 and 4.5 m/s, 5.08 kN ± 1.35 kN at T1 and 6.7 ms, and 3.4 kN ± 1.2 kN at T6 and 4.5 m/s. The corresponding scaled deflection was 44.0 ± 19.7 mm, 60.2 ± 21.2 mm, and 53.1 ± 16.5 mm.

Abstract Previous volunteer studies focused on low-speed frontal events have demonstrated that muscle activation (specifically pre-impact bracing) can significantly affect occupant response. However, these tests do not always include a sufficient number of small female volunteers to compare their unique responses to the typically studied midsize male population. The purposes of this study were to quantify the occupant kinetics and muscle responses of relaxed and braced small female and midsize male volunteers during low-speed frontal sled tests and to compare between muscle states and demographic groups. Small female and midsize male volunteers experienced multiple low-speed frontal sled tests consisting of two pulse severities (1 g and 2.5 g) and two muscle states (relaxed and braced) per pulse severity. The muscle activity of 30 muscles (15 bilaterally) and reaction forces at the volunteer-test buck interfaces and seat belt were measured before and during each sled test.