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Journal Article

ERRATUM

2017-09-17
2017-01-2520.1
This is a errata for 2017-01-2520.
Journal Article

Safe and Secure Software Updates Over The Air for Electronic Brake Control Systems

2016-09-18
2016-01-1145
Vehicle manufacturers are suffering from increasing expenses for fixing software issues. This fact is mainly driving their desire to use mobile communication channels for doing Software Updates Over The Air (SOTA). Software updates today are typically done at vehicle service stations by connecting the vehicles’ electronic network via the On Board Diagnostic (OBD) interface to a service computer. These operations are done under the control of trained technicians. SOTA means that the update process must get handled by the driver. Two critical aspects need to get considered when doing SOTA at Electronic Brake Control (EBC) systems. Both will determine the acceptance of SOTA by legal authorities and by the passengers: The safety and security of the vehicle The availability of the vehicle for the passengers The security aspect includes the necessity to protect the vehicle and the manufacturers IP from unwanted attacks.
Journal Article

Review of Prior Studies of Fuel Effects on Vehicle Emissions

2009-04-20
2009-01-1181
A literature review was conducted to survey recent research on the effects of fuel properties on exhaust emissions from gasoline and diesel vehicles, on-road and off-road. Most of the literature has been published in SAE papers, although data have also been reported in other journals and government reports. A full report and database are available from the Coordinating Research Council (www.crcao.org). The review identified areas of agreement and disagreement in the literature and evaluated the adequacy of experimental design and analysis of results. Areas where additional research would be helpful in defining fuel effects are also identified. In many of the research programs carried out to evaluate the effect of new blendstocks, the fuel components were splash blended in fully formulated fuels. This approach makes it extremely difficult to determine the exact cause of the emissions benefit or debit.
Journal Article

Identification and Robust Control of LPG Fuel Supply System

2009-04-20
2009-01-1025
This paper proposes a new returnless LPG fuel supply system designed to increase the efficiency of current LPG engines. With a conventional engine fuel supply system, the fuel pump is driven at a certain speed to pressurize the fuel to an excessive level, and excess fuel that is discharged from the fuel pump but not injected from the injector is returned to the fuel tank via a pressure regulator and a return line. This arrangement keeps the pressure in the fuel supply line at a constant level. Accordingly, during engine idling, fuel cut-off or other times when very little or no fuel is injected from the injector, nearly all the fuel discharged from the fuel pump is returned to the fuel tank via the pressure regulator and return line. Therefore, the energy (electric power) applied to drive the fuel pump is wastefully consumed. Moreover, returning a large amount of excess fuel to the fuel tank can raise the fuel temperature in the tank, causing the fuel to evaporate.
Journal Article

Advanced Control System of Variable Compression Ratio (VCR) Engine with Dual Piston Mechanism

2009-04-20
2009-01-1063
A dual piston Variable Compression Ratio (VCR) engine has been newly developed. This compact VCR system uses the inertia force and hydraulic pressure accompanying the reciprocating motion of the piston to raise and lower the outer piston and switches the compression ratio in two stages. For the torque characteristic enhancement and the knocking prevention when the compression ratio is being switched, it is necessary to carry out engine controls based on accurate compression ratio judgment. In order to accurately judge compression ratio switching timing, a control system employing the Hidden Markov Model (HMM) was used to analyze vibration generated during the compression ratio switching. Also, in order to realize smooth torque characteristics, an ignition timing control system that separately controls each cylinder and simultaneously performs knocking control was constructed.
Journal Article

Herschel Heaters Control Modeling and Correlation

2009-07-12
2009-01-2348
Herschel and Planck satellites have recently undergone the thermal vacuum and thermal balance (TVTB) test which was performed in the ESA-ESTEC Large Space Simulator for Herschel and in Centre Spatial de Liège (CSL) for Planck. One of the specific targets of the Herschel test was the verification of the thermal stability of two HIFI units (required to be better than 3.10−4 °C/s) and of the Star Tracker mounting plate (required to be better than 2.5.10−3 °C/s), with particular attention on the performance of the relevant feedback control loops. Control system design and model predictions are presented and compared against the test results. Further discussion on the requirement verification is provided.
Journal Article

Comparative Configurations for Lunar Lander Habitation Volumes: 2005-2008

2009-07-12
2009-01-2366
This paper presents an overview of the progression of the contemplated candidate volumes for the Lunar Lander since the beginning of the Vision for Space Exploration in 2004. These sets of data encompass the 2005 Exploration Systems Architecture Study (ESAS), the 2006 Request for Information on the Constellation Lunar Lander, the 2007 Lander Design Analysis Cycle −1 (LDAC-1) and the 2008 Lunar Lander Development Study (LLDS). This data derives from Northrop Grumman Corporation analyses and design research. A key focus of this investigation is how well the lunar lander supports crew productivity.
Journal Article

Results of Multifunctional Condensing Heat Exchanger for Water Recovery Applications

2009-07-12
2009-01-2383
Humidity control within confined spaces is of great importance for current NASA environmental control systems and future exploration applications. The engineered multifunction surfaces (MFS) developed by ORBITEC is a technology that produces hydrophilic and antimicrobial surface properties on a variety of substrate materials. These properties combined with capillary geometry create the basis for a passive condensing heat exchanger (CHX) for applications in reduced gravity environments, eliminating the need for mechanical separators and particulate-based coatings. The technology may also be used to produce hydrophilic and biocidal surface properties on a range of materials for a variety of applications where bacteria and biofilms proliferate, and surface wetting is beneficial.
Journal Article

Sustained Salad Crop Production Requirements for Lunar Surface

2009-07-12
2009-01-2381
A long-duration lunar outpost will rely entirely upon imported or preserved foods to sustain the crew during early Lunar missions. Fresh, perishable foods (e.g. salad crops) would be consumed by the crew soon after delivery by the re-supply missions, and can provide a supplement to the diet rich in antioxidants (bioprotectants) that would serve as a countermeasure to radiation exposure. Although controlled environment research has been carried out on the growth of salad crops under a range of environmental conditions, there has been no demonstration of sustainable production in a flight-like system under conditions that might be encountered in space. Several fundamental challenges that must be overcome in order to achieve sustained salad crop production under the power, volume and mass constraints of early Lunar outposts include; growing multiple species, sustaining productivity through multiple plantings, and minimizing time for crew operations.
Journal Article

Hydraulic Fluid Viscosity Selection for Improved Fuel Economy

2009-10-06
2009-01-2845
Multiple field trials and nearly a decade of laboratory studies have demonstrated that shear stable multigrade hydraulic fluids improve fuel economy. These studies have determined that fuel efficiency is dependent upon temperature, fluid viscosity and shear stability. This paper presents a viscosity classification system proposed by the National Fluid Power Association (NFPA) Fluids Technical Committee. This system is analogous to the SAE J300 viscosity classification system for engine oils. The letter “L” is used in place of “W” as the designation for the low temperature grade. Under this new classification system, NFPA 32L-68 fluids will provide the low temperature viscosity properties of an ISO VG 32 hydraulic fluid and the high temperature viscosity properties of an ISO VG 68. In addition, fluids that meet the requirements of the proposed NFPA Energy Efficient classification system increase fuel economy and productivity while reducing CO2 emissions.
Journal Article

Fuel Economy Benefits of a Flywheel & CVT Based Mechanical Hybrid for City Bus and Commercial Vehicle Applications

2009-10-06
2009-01-2868
Hybrid drivetrain systems are becoming increasingly prevalent in Automotive and Commercial Vehicle applications and have also been introduced for the 2009 Formula1 motorsport season. The F1 development has the clear intent of directing technical development in motorsport to impact the key issue of fuel efficiency in mainstream vehicles. In order to promote all technical developments, the type of system (electrical, mechanical, hydraulic, etc) for the F1 application has not been specified. A significant outcome of this action is renewed interest and development of mechanical hybrid systems comprising a high speed composite flywheel and a full-toroidal traction drive Continuously Variable Transmission (CVT). A flywheel based mechanical hybrid has few system components, low system costs, low weight and dispenses with the energy state changes of electrical systems producing a highly efficient and power dense hybrid system.
Journal Article

Stability Analysis of a Disc Brake with Piezoelectric Self-Sensing Technique

2009-10-11
2009-01-3034
Piezoelectric self-sensing allows to measure frequency response functions of dynamical systems with one single piezoelectric element. This piezoceramics is used as actuator and sensor simultaneously. In this study, a model-based piezoelectric self-sensing technique is presented to obtain potential squealing frequencies of an automotive disc brake. The frequency-response function of the brake system is obtained during operation by measuring the current flowing through the piezoelectric element while the piezoelectric element is driven by a harmonic voltage signal with constant amplitude. The current flow is composed of the part which is required to drive the piezoelectric element as an actuator and a second part which is the sensor signal that is proportional to the vibration amplitude of the attached mechanical system. Typically the first part is dominant and the influence of the mechanical system is marginal.
Journal Article

Effects of Chemical Components and Manufacturing Process of Cast Iron Brake Disc on its Resonant Frequency Variation

2009-10-11
2009-01-3030
Many engineers have been working to reduce brake noise in many ways for a long time. So far, a progress has been made in preventing and predicting brake noise. Nevertheless, there are some discrepancies of brake noise generation propensity between testing for the prototype and the production. As known in general, the reason for this unpredicted brake noise occurrence in production is partly due to the variation of the resonant frequency, material and the other unpredictable or unmanageable variations of the components in a brake system. In this paper, effects of chemical components and casting process of gray iron brake disc on its resonant frequency variation have been studied. Especially this paper is focused on the variation in material aspects and manufacturing parameters during disc casting in usual production condition. And their effects are investigated by the variation of out-of-plane modal resonant frequency.
Journal Article

Systematic Brake Development Process and Optimized Robust Design of Front Axle Kinematics in Order to Reduce Oscillation Sensitivity

2009-10-11
2009-01-3038
Brake judder is about oscillations excited by brake application, which are generated in the contact area between brake pad and brake disc and are transmitted by the elements of the suspension to body and steering system. The driver perceives these perturbations as brake pedal pulsations, steering wheel rotational and body vibrations. The evaluation of a suspension concerning brake judder often takes place for the first time in road tests, since established simulation processes with a high significance concerning ride comfort are missing. At such a late moment necessary modifications in the development process are only hardly possible and very expensive. For avoiding brake judder a systematic development process is needed for brake and suspension. Each one can separately be improved in measurably borders so that their assembly is free of cold brake judder. The present paper shows appropriate test and simulation methods to achieve this.
Journal Article

Improved Accuracy of Unguided Articulated Robots

2009-11-10
2009-01-3108
The effectiveness of serial link articulated robots in aerospace drilling and fastening is largely limited by positional accuracy. Unguided production robotic systems are practically limited to +/-0.5mm, whereas the majority of aerospace applications call for tolerances in the +/-0.25mm range. The precision with which holes are placed on an aircraft structure is affected by two main criteria; the volumetric accuracy of the positioner, and how the system is affected when an external load is applied. Production use and testing of off-the-shelf robots has highlighted the major contributor to reduced stiffness and accuracy as being error ahead of the joint position feedback such as backlash and belt stretch. These factors affect the omni-directional repeatability, thus limiting accuracy, and also contribute to deflection of the tool point when process forces are applied.
Journal Article

Technology Breakthrough Achieves Objectives for SAE Preload Targets in Heavy Duty Wheel Ends

2009-10-06
2009-01-2887
Patents granted recently to Mr. Rode have changed the industry capability to adjust and verify wheel-end bearings on trucks. Until now it was believed1 that there was nothing available to confirm or verify the most desirable settings of preload on these bearings. The new, breakthrough invention is a tool and spindle-locking nut that permit quick and accurate wheel bearing adjustment by utilizing direct reading force measurement. Bearings can be set to either SAE recommended preloads or specific endplay settings. The author has been working on bearing adjustment methods for industrial applications for over forty years, and considers these inventions to be his most important breakthrough for solving this elusive bearing adjustment problem. Consistent wheel bearing preload adjustment was not possible before, even though it was widely known to achieve the best wheel performance as noted in SAE specification J2535 and re-affirmed in 2006 by the SAE Truck and Bus Wheel Subcommittee.
Journal Article

Real Time Implementation of DOC-DPF Models on a Production-Intent ECU for Controls and Diagnostics of a PM Emission Control System

2009-10-06
2009-01-2904
This paper describes the joint development by Tenneco and Pi Shurlok of a complete diesel engine aftertreatment system for controlling particulate matter emissions. The system consists of a DOC, DPF, sensors, controller and an exhaust fuel injection system to allow active DPF regeneration. The mechanical components were designed for flow uniformity, low backpressure and component durability. The overall package is intended as a complete PM control system solution for OEMs, which does not require any significant additions to the OEM's engine control strategies and minimizes integration complexity. Thus, to make it easier to adapt to different engine platforms, ranging from small off-road vehicle engines to large locomotive engines, model-based control algorithms were developed in preference to map-based controls.
Journal Article

Brake Timing Measurements for a Tractor-Semitrailer Under Emergency Braking

2009-10-06
2009-01-2918
The timing and associated levels of braking between initial brake pedal application and actual maximum braking at the wheels for a tractor-semitrailer are important parameters in understanding vehicle performance and response. This paper presents detailed brake timing information obtained from full scale instrumented testing of a tractor-semitrailer under various conditions of load and speed. Brake timing at steer, drive and semitrailer brake positions is analyzed for each of the tested conditions. The study further seeks to compare the full scale test data to predicted response from detailed heavy truck computer vehicle dynamics simulation models available in commercial software packages in order to validate the model's brake timing parameters. The brake timing data was collected during several days of full scale instrumented testing of a tractor-semitrailer performed at the Transportation Research Center, in East Liberty, Ohio.
Journal Article

Verification and Validation According to IEC 61508: A Workflow to Facilitate the Development of High-Integrity Applications

2009-10-06
2009-01-2929
Model-Based Design with production code generation has been extensively utilized throughout the automotive software engineering community because of its ability to address complexity, productivity, and quality challenges. With new applications such as lane departure warning or electromechanical steering, engineers have begun to consider Model-Based Design to develop embedded software for applications that need to comply with safety standards such as IEC 61508. For in-vehicle applications, IEC 61508 is often considered state-of-the-art or generally accepted rules of technology (GART) for development of high-integrity software [6, 11]. In order to demonstrate standards compliance, the objectives and recommendations outlined in IEC 61508-3 [8] must be mapped onto processes and tools for Model-Based Design. This paper discusses a verification and validation workflow for developing in-vehicle software components which need to comply with IEC 61508-3 using Model-Based Design.
Journal Article

Fast Characterization of Brake Squeal Behavior

2009-10-11
2009-01-3006
The last decades have shown extensive efforts on the investigation of automotive disk brake squeal. The origin of brake squeal is seen in self-excited vibrations, caused by the friction forces transferring energy from the rotating disk into the brake system. Based on a very simple model, Popp et al. described in 2002 the conditions for positive work of the friction forces (i.e. excitation of squeal), which depends on the phase shift between the in-plane motion (with respect to the disk) of the brake pad and the friction forces. Experiments on active manipulation of this phase shift using pads with integrated piezoceramic actuators, performed by von Wagner et al. in 2004, resulted in successful suppression of disk brake squeal. The authors of the present paper used a variety of models for the investigation of the origin of the excitation mechanism by observing phase relations between the friction forces and the vibrations of the pads.
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