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Journal Article

Reliability and Cost Trade-Off Analysis of a Microgrid

2018-04-03
2018-01-0619
Optimizing the trade-off between reliability and cost of operating a microgrid, including vehicles as both loads and sources, can be a challenge. Optimal energy management is crucial to develop strategies to improve the efficiency and reliability of microgrids, as well as new communication networks to support optimal and reliable operation. Prior approaches modeled the grid using MATLAB, but did not include the detailed physics of loads and sources, and therefore missed the transient effects that are present in real-time operation of a microgrid. This article discusses the implementation of a physics-based detailed microgrid model including a diesel generator, wind turbine, photovoltaic array, and utility. All elements are modeled as sources in Simulink. Various loads are also implemented including an asynchronous motor. We show how a central control algorithm optimizes the microgrid by trying to maximize reliability while reducing operational cost.
Technical Paper

Reconciling Simultaneous Evolution of Ground Vehicle Capabilities and Operator Preferences

2020-04-14
2020-01-0172
An objective evaluation of ground vehicle performance is a challenging task. This is further exacerbated by the increasing level of autonomy, dynamically changing the roles and capabilities of these vehicles. In the context of decision making involving these vehicles, as the capabilities of the vehicles improve, there is a concurrent change in the preferences of the decision makers operating the vehicles that must be accounted for. Decision based methods are a natural choice when multiple conflicting attributes are present, however, most of the literature focuses on static preferences. In this paper, we provide a sequential Bayesian framework to accommodate time varying preferences. The utility function is considered a stochastic function with the shape parameters themselves being random variables. In the proposed approach, initially the shape parameters model either uncertain preferences or variation in the preferences because of the presence of multiple decision makers.
Journal Article

Reliability Prediction for the HMMWV Suspension System

2011-04-12
2011-01-0726
This research paper addresses the ground vehicle reliability prediction process based on a new integrated reliability prediction framework. The integrated stochastic framework combines the computational physics-based predictions with experimental testing information for assessing vehicle reliability. The integrated reliability prediction approach incorporates the following computational steps: i) simulation of stochastic operational environment, ii) vehicle multi-body dynamics analysis, iii) stress prediction in subsystems and components, iv) stochastic progressive damage analysis, and v) component life prediction, including the effects of maintenance and, finally, iv) reliability prediction at component and system level. To solve efficiently and accurately the challenges coming from large-size computational mechanics models and high-dimensional stochastic spaces, a HPC simulation-based approach to the reliability problem was implemented.
Technical Paper

Predicting Military Ground Vehicle Reliability using High Performance Computing

2007-04-16
2007-01-1421
To impact the decision making for military ground vehicles, we are using High Performance Computing (HPC) to speed up the time for analyzing the reliability of a design in modeling and simulation. We use parallelization to get accurate results in days rather than months. We can obtain accurate reliability prediction with modeling and simulation, using uncertainties and multiple physics-of-failure, but by utilizing parallel computing we get results in much less time than conventional analysis techniques.
Technical Paper

System Level RBDO for Military Ground Vehicles using High Performance Computing

2008-04-14
2008-01-0543
The Army continues to improve its Reliability-based Design Optimization (RBDO) process, expanding from component optimization to system optimization. We are using the massively parallel computing power of the Department of Defense (DoD) High Performance Computing (HPC) systems to simultaneously optimize multiple components which interact with each other in a mechanical system. Specifically, we have a subsystem of a military ground vehicle, consisting of more than four components and are simultaneously optimizing five components of that subsystem using RBDO methods. We do not simply optimize one component at a time, sequentially, and iterate until convergence. We actually simultaneously optimize all components together. This can be done efficiently using the parallel computing environment. We will discuss the results of this optimization, and the advantages and disadvantages of using HPC systems for this work.
Technical Paper

Health Monitoring for Condition-Based Maintenance of a HMMWV using an Instrumented Diagnostic Cleat

2009-04-20
2009-01-0806
Operation & support costs for military weapon systems accounted for approximately 3/5th of the $500B Department of Defense budget in 2006. In an effort to ensure readiness and decrease these costs for ground vehicle fleets, health monitoring technologies are being developed for Condition-Based Maintenance of individual vehicles within a fleet. Dynamics-based health monitoring is used in this work because vibrations are a passive source of response data, which are global functions of the mechanical loading and properties of the vehicle. A common way of detecting faults in mechanical equipment, such as the suspension and chassis of a ground vehicle, is to compare measured operational vibrations to a reference (or healthy) signature to detect anomalies.
Technical Paper

An Integrated High-Performance Computing Reliability Prediction Framework for Ground Vehicle Design Evaluation

2010-04-12
2010-01-0911
This paper addresses some aspects of an on-going multiyear research project for US Army TARDEC. The focus of the research project has been the enhancement of the overall vehicle reliability prediction process. This paper describes briefly few selected aspects of the new integrated reliability prediction approach. The integrated approach uses both computational mechanics predictions and experimental test databases for assessing vehicle system reliability. The integrated reliability prediction approach incorporates the following computational steps: i) simulation of stochastic operational environment, ii) vehicle multi-body dynamics analysis, iii) stress prediction in subsystems and components, iv) stochastic progressive damage analysis, and v) component life prediction, including the effects of maintenance and, finally, iv) reliability prediction at component and system level.
Technical Paper

Shock Wave Impact Simulations Using Fluid/Structure/Dynamics Interactions

2011-04-12
2011-01-0258
Ground vehicle subjecting to a blast can sustain vehicle damages and occupant injuries. Direct blast thermal and force loadings compromise vehicle structural integrity and cause damages. Computer simulations of vehicle blast wave damages can be obtained by solving the gas dynamics of the blast wave and the structural dynamics of the vehicle, through a projection of the wave's impact on the vehicle structure. There are various possible ways that the blast can cause injuries to the vehicle occupants, such as direct collision with objects instantly accelerated by the blast pressure and impact by the secondary shock waves transmitted through the platform structure. This paper describes a parallel computer simulation methodology that can potentially be applied to predict the structure damage and the associated occupant kinematics during a blast event by solving the multi-physics problem of fluid dynamics, solid dynamics, and multi-body dynamics.
Technical Paper

Reliability and Resiliency Definitions for Smart Microgrids Based on Utility Theory

2017-03-28
2017-01-0205
Reliability and resiliency (R&R) definitions differ depending on the system under consideration. Generally, each engineering sector defines relevant R&R metrics pertinent to their system. While this can impede cross-disciplinary engineering projects as well as research, it is a necessary strategy to capture all the relevant system characteristics. This paper highlights the difficulties associated with defining performance of such systems while using smart microgrids as an example. Further, it develops metrics and definitions that are useful in assessing their performance, based on utility theory. A microgrid must not only anticipate load conditions but also tolerate partial failures and remain optimally operating. Many of these failures happen infrequently but unexpectedly and therefore are hard to plan for. We discuss real life failure scenarios and show how the proposed definitions and metrics are beneficial.
Technical Paper

Thermal Modeling and Imaging of As-built Vehicle Components

2006-04-03
2006-01-1167
This paper addresses the issue of thermal modeling of vehicle components where the 3D models of the components are not traditional CAD models derived from engineering drawings but are models derived from 3D-imaging scans of existing real-world objects. A “reverse engineering” pipeline is presented that uses 3D scanners to capture the geometry of an existing object from different views and then integrates these multiple views into a single 3D surface mesh description of the object. This process requires no a priori CAD drawings of the object and thus enables modeling in situations where the original manufacturer no longer exists or soldiers have made undocumented field modifications. The paper further discusses the use of these generated 3D models to simulate thermal imaging properties of the object using the Multi Service Electro-Optic Signature (MuSES) software.
Technical Paper

Lightweight Robotic Mobility: Template-based Modeling for Dynamics and Controls Using ADAMS and MATLAB

2003-03-03
2003-01-0269
The U.S. Army is seeking to develop autonomous off-road mobile robots to perform tasks in the field such as supply delivery and reconnaissance in dangerous territory. A key problem to be solved with these robots is off-road mobility. We have developed a computer model of one concept robot, the “T1” omnidirectional vehicle (ODV), to study the effects of different control strategies on the robot's off-road mobility. The T1 is a lightweight robot with an innovative running-gear and control strategy to enhance mobility characteristics. We built the dynamic model of T1 in ADAMS/Car and the control system in MATLAB/Simulink. This paper presents the template-based method used to construct the ADAMS model of the T1 ODV. It also discusses effective linking of ADAMS and MATLAB for control system development. Finally, this paper includes a section describing the extension of the T1 templates to other similar ODV concepts for rapid development.
Technical Paper

Developing a Compact Continuous-State Markov Chain for Terrain Road Profiles

2013-04-08
2013-01-0629
Accurate terrain models provide the chassis designer with a powerful tool to make informed design decisions early in the design process. It is beneficial to characterize the terrain as a stochastic process, allowing limitless amounts of synthetic terrain to be created from a small number of parameters. A continuous-state Markov chain is proposed as an alternative to the traditional discrete-state chain currently used in terrain modeling practice. For discrete-state chains, the profile transitions are quantized then characterized by a transition matrix (with many values). In contrast, the transition function of a continuous-state chain represents the probability density of transitioning between any two states in the continuum of terrain heights. The transition function developed in this work uses a location-scale distribution with polynomials modeling the parameters as functions of the current state.
Journal Article

Flexible Design and Operation of a Smart Charging Microgrid

2014-04-01
2014-01-0716
The reliability theory of repairable systems is vastly different from that of non-repairable systems. The authors have recently proposed a ‘decision-based’ framework to design and maintain repairable systems for optimal performance and reliability using a set of metrics such as minimum failure free period, number of failures in planning horizon (lifecycle), and cost. The optimal solution includes the initial design, the system maintenance throughout the planning horizon, and the protocol to operate the system. In this work, we extend this idea by incorporating flexibility and demonstrate our approach using a smart charging electric microgrid architecture. The flexibility is realized by allowing the architecture to change with time. Our approach “learns” the working characteristics of the microgrid. We use actual load and supply data over a short time to quantify the load and supply random processes and also establish the correlation between them.
Journal Article

Decision-Making for Autonomous Mobility Using Remotely Sensed Terrain Parameters in Off-Road Environments

2021-04-06
2021-01-0233
Off-road vehicle operation requires constant decision-making under great uncertainty. Such decisions are multi-faceted and range from acquisition decisions to operational decisions. A major input to these decisions is terrain information in the form of soil properties. This information needs to be propagated to path planning algorithms that augment them with other inputs such as visual terrain assessment and other sensors. In this sequence of steps, many resources are needed, and it is not often clear how best to utilize them. We present an integrated approach where a mission’s overall performance is measured using a multiattribute utility function. This framework allows us to evaluate the value of acquiring terrain information and then its use in path planning. The computational effort of optimizing the vehicle path is also considered and optimized. We present our approach using the data acquired from the Keweenaw Research Center terrains and present some results.
Journal Article

Analysis of Passive Vibration Measurement and Data Interrogation Issues in Health Monitoring of a HMMWV Using a Dynamic Simulation Model

2008-04-14
2008-01-0542
Integrated health monitoring technologies are being developed for military ground vehicles to enable condition based maintenance in the short term and prognostic health management in the long term. Technical issues related to health monitoring of a military HMMWV are examined using a dynamic simulation model. Both free and forced vibration response analyses are conducted to examine the effects of damage and operational conditions on the vehicle response. The higher frequency modal properties are found to be sensitive to frame and cross member damage whereas the lower frequency sprung modal properties are not. Changes due to adding up armor are found to be much larger than those due to damage. In addition, cross member damage affects the higher frequency modes whereas damage to the left or right frames causes changes to the modal behavior across the entire frequency range making this type of damage most detectable.
Journal Article

Designing the Design Space: Evaluating Best Practices in Tradespace Exploration, Analysis and Decision-Making

2022-03-29
2022-01-0354
Determining the validity of the design space early in the conceptualization of a project can make the difference between project success and failure. Early assessment of technical feasibility, project risk, technical readiness and realistic performance expectations based on models with different levels of fidelity, uncertainty, and technical robustness is a challenging mission critical task for large procurement projects. Tradespace exploration uses model-based engineering analysis, design exploration methods, and multi-objective optimization techniques to enable project stakeholders to make informed decisions and tradeoffs concerning the scope, schedule, budget, performance and risk profile of a project. As the intersection with a number of project stakeholders, tradespace studies can provide a significant impact upon the direction and decision-making in a project.
Technical Paper

Decomposition and Coordination to Support Tradespace Analysis for Ground Vehicle Systems

2022-03-29
2022-01-0370
Tradespace analysis is used to define the characteristics of the solution space for a vehicle design problem enabling decision-makers (DMs) to evaluate the risk-benefit posture of a vehicle design program. The tradespace itself is defined by a set of functional objectives defined by vehicle simulations and evaluating the performance of individual design solutions that are modeled by a set of input variables. Of special interest are efficient design solutions because their perfomance is Pareto meaning that none of their functional objective values can be improved without decaying the value of another objective. The functional objectives are derived from a combination of simulations to determine vehicle performance metrics and direct calculations using vehicle characteristics. The vehicle characteristics represent vendor specifications of vehicle subsystems representing various technologies.
Technical Paper

Virtual Driveline Concept-Based Maneuverability Control of a Skid-Steering UGV with Individually Driven Wheels

2022-03-29
2022-01-0366
In the absence of a physical driveline between the wheels powered by individual electric motors, in this paper, a concept of the virtual driveline system was applied to a small skid-steering unmanned ground vehicle (UGV) for the purpose of controlling its maneuverability, i.e., for fulfilling desired maneuvers in terrain zones constrained by natural and man-made objects. The virtual driveline concept supposes that the UGV driving wheels are connected via a virtual driveline that is a computational code to manage the power split among the wheels by using characteristics of a mechanical driveline system. The kinematic discrepancy factor (KDF) as a mechanical driveline characteristic is utilized to mathematically link the angular velocities and the drive torques of the electrically driven wheels.
Technical Paper

Mobility Boundaries for the Wheel Normal Reaction

2022-03-29
2022-01-0360
When a vehicle moves over uneven ground, motion of the sprung and unsprung masses causes dynamic shifting in the load transmitted to the ground, making the normal reaction in the tire-soil patch a continuously changing wheel parameter that may affect vehicle performance. At high loads, sinkage of the wheel can become high as the wheel digs into the soil. At low loads, the wheel can have difficulty acquiring sufficient traction. Additionally, steerability of the wheel can be diminished at very low loads. Controlling the damping forces in the suspension that is usually used to improve ride quality and stabilize motion of the sprung mass can result in an increase in the dynamic variation of the wheel normal reaction and cause vehicle performance deterioration. In this paper, a method is developed to establish boundary constraints on the dynamic normal reaction to maintain reasonable tire-terrain mobility characteristics.
Technical Paper

Containerization Approach for High-Fidelity Terramechanics Simulations

2023-04-11
2023-01-0105
Integrated modeling of vehicle, tire and terrain is a fundamental challenge to be addressed for off-road autonomous navigation. The complexities arise due to lack of tools and techniques to predict the continuously varying terrain and environmental conditions and the resultant non-linearities. The solution to this challenge can now be found in the plethora of data driven modeling and control techniques that have gained traction in the last decade. Data driven modeling and control techniques rely on the system’s repeated interaction with the environment to generate a lot of data and then use a function approximator to fit a model for the physical system with the data. Getting good quality and quantity of data may involve extensive experimentation with the physical system impacting developer’s resource. The process is computationally expensive, and the overhead time required is high.
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