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The next generation of pressure suits must enable large-scale planetary Extra-Vehicular Activities (EVA). Astronauts exploring the moon and Mars will be required to walk many kilometers, carry large loads, perform intricate experiments, and extract geological samples. Advanced pressure suit architectures must be developed to allow astronauts to perform these and other tasks simply and effectively. The research developed here demonstrates integration of robotics technology into pressure suit design. The concept of a robotically augmented pressure suit for planetary exploration has been developed through the use of analytical and experimental investigations. Two unique torso configurations are examined, including a Soft/Hard Upper Torso with individually adjustable bearings, as well as advances in Morphing Upper Torso research, in which an all-soft torso is analyzed as a system of interconnected parallel manipulators.

The hybrid elastic design is based upon an American Society for Engineering Education (ASEE) glove designed by at the Space Systems Laboratory (SSL) in 1985. This design uses an elastic restraint layer instead of convolute joints to achieve greater dexterity and mobility during EVA (extravehicular activity). Two pilot studies and a main study were conducted using the hybrid elastic glove and a 4000-series EMU (extravehicular activity unit) glove. Data on dexterity performance, joint range of motion, grip strength and perceived exertion was assessed for the EMU and hybrid elastic gloves with correlations to a barehanded condition. During this study, 30 test subjects performed multiple test sessions using a hybrid elastic glove and a 4000-series shuttle glove in a 4.3psid pressure environment. Test results to date indicate that the hybrid elastic glove performance is approximately similar to the performance of the 4000-series glove.

A fully operational space suit analogue for use in a neutral buoyancy environment has been developed and tested by the University of Maryland’s Space Systems Laboratory. Repeated manned operations in the Neutral Buoyancy Research Facility have shown the MX-2 suit analogue to be a realistic simulation of operational EVA pressure suits. The suit is routinely used for EVA simulation, providing reasonable joint restrictions, work envelopes, and visual and audio environments comparable to those of current EVA suits. Improved gloves and boots, communications carrier assembly, in-suit drink bag and harness system have furthered the semblance to EVA. Advanced resizing and ballasting systems have enabled subjects ranging in height from 5′8″ to 6′3″ and within a range of 120 lbs to obtain experience in the suit. Furthermore, integral suit instrumentation facilitates monitoring and collection of critical data on both the suit and the subject.

The Ranger Telerobotic Flight Experiment is a highly complex teleoperated spacecraft, requiring direct human control of 36 major degrees of freedom. The University of Maryland Space Systems Laboratory and the NASA Ames Research Center are cooperating on the development of a virtual reality control station to streamline human interfaces with the Ranger spacecraft. This describes the design and integration of the Ranger Command Chair, a system incorporating fully immersive helmet-mounted stereo displays with head tracking, hand tracking for direct positional control, and supplemental controls and displays to allow a single operator to functionally control the entire vehicle. This system is currently undergoing tests with the Ranger Neutral Buoyancy Vehicle, a functionally identical vehicle used for systems development and flight operations simulations.

The University of Maryland Space Systems Laboratory has developed a system that replicates some limited aspects of pressure suits to facilitate neutral buoyancy research into EVA bioinstrumentation, advanced EVA training, and EVA/robotic interactions. After a two year upgrade from its MX-1 predecessor, the MX-2 space suit analogue is currently undergoing a variety of system integration tests in preparation for initial operational testing, leading to routine use for EVA simulation and as a testbed for advanced space suit technology. The MX-2 is built around a hard upper torso with integrated hemispherical helmet and rear-entry hatch. Three-layer soft-goods are used for the arms and lower torso, while an open loop air system regulates suit pressure to 3 psid. Wrist disconnects allow the use of standard EMU or Orlan gloves, or experimental gloves such as the mechanical counterpressure gloves and power-assisted gloves developed previously by the SSL.

Future space missions will involve humans and robots cooperatively performing operational tasks in various team combinations. Part of the required preparation for such missions includes understanding the issues involved in task allocation between disparate agents, and efficiently ordering tasks within the mission constraints. The scheduling tool developed in this research distributes pre-allocated task primitives between a cooperative human crew and dexterous robotic team. It combines real-world precedent constraints with algorithms from scheduling theory to reorder and tighten each crew member's individual schedule. The schedules minimize astronaut involvement time by stacking astronaut-performed tasks together in the schedule. This also minimizes astronaut workload in the completion of each task. Hubble Space Telescope Servicing Mission 3A was used as an example to test the allocation and scheduling tool.

The Ranger Telerobotic Shuttle Experiment (RTSX) is a Space Shuttle-based flight experiment to demonstrate key telerobotic technologies for servicing assets in Earth orbit. The flight system will be teleoperated from onboard the Space Shuttle and from a ground control station at the NASA Johnson Space Center. The robot, along with supporting equipment and task elements, will be located in the Shuttle payload bay. A number of relevant servicing operations will be performed-including extravehicular activity (EVA) worksite setup, orbital replaceable unit (ORU) exchange, and other dexterous tasks. The program is underway toward an anticipated launch date in CY2002. This paper gives an overview of the RTSX mission, and describes several follow-on mission scenarios involving cooperative Ranger and EVA activities.

Conventional ratcheting tools do not work efficiently in confined spaces and they have other limitations when used in space during extravehicular activity (EVA). The National Aeronautics and Space Administration’s (NASA) Goddard Space Flight Center has developed a three-dimensional (3-D) sprag/roller technology that has many benefits over the ratchet mechanism. The Space Systems Laboratory at the University of Maryland is using this technology in the development of EVA tools. The research discussed here describes the testing of an EVA roller wrench aboard NASA’s Reduced-Gravity Flying Laboratory (the KC-135), evaluation by astronauts in NASA/Johnson Space Center’s Neutral Buoyancy Laboratory, and the flight of a 3-D roller mechanism on Space Shuttle Mission STS-95.

The Maryland Advanced Research/Simulation (MARS) Suit is designed to be a low-cost test bed for extravehicular activity (EVA) research, providing an environment for the development and application of biomedical sensors and advanced EVA technologies. It is also designed to be used in gaining more experience with human-telerobotic interactions in an integrated EVA worksite. This paper details the first generation MARS Suit (MX-1) design, describes the low-cost development process, and presents results from ongoing suit testing, as well as plans for future work.