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Motorized shoulder belt tensioning is a new automotive seatbelt technology which has shown promise to reduce automotive crash injuries. The current study was conducted to determine if the Hybrid III family of dummies is an appropriate biofidelic surrogate for studying motorized shoulder belt tensioning. The objective was to measure torso retraction time, torso position, torso velocity, internal resistive moment, changes in torso curvature and the center of rotation of torso extension during seatbelt tensioning for the Hybrid III family. A previous study developed a protocol and test fixture to measure the biomechanics of volunteers subject to quasi-static loading by a motorized shoulder belt tensioner. A fixture supported the occupant leaning forward and applied shoulder belt tension. Kinematics were quantified by analyzing the motion of reflective markers on the dummy using an eight camera digital video system. A three axis load cell measured internal resistance to extension.

Objective: A friction rollover test was conducted as part of a rollover sensing project. This study evaluates vehicle and occupant responses in the test. Methods: A flat dolly carried a Saab 9-3 sedan laterally, passenger-side leading to a release point at 42 km/h (26 mph) onto a high-friction surface. The vehicle was equipped with roll, pitch and yaw gyros near the center of gravity. Accelerometers were placed at the vehicle center tunnel, A-pillar near the roof, B-pillar near the sill, suspension sub-frame and wheels. Five off-board and two on-board cameras recorded kinematics. Hybrid III dummies were instrumented for head and chest acceleration and upper neck force and moment. Belt loads were measured. Results: The vehicle release caused the tires and then wheel rims to skid on the high-friction surface. The trip involved roll angular velocities >300 deg/s at 0.5 s and a far-side impact on the driver’s side roof at 0.94 s. The driver was inverted in the far-side, ground impact.

Objective: This study analyzes rear sled tests with a 95th% male and 5th% female Hybrid III dummy in various seating positions on ABTS (All Belt to Seat) seats in severe rear impact tests. Dummy interactions with the deforming seatback and upper body extension around the seat frame are considered. Methods: The 1st series involved an open sled fixture with a Sebring ABTS seat at 30 mph rear delta V. A 95th% Hybrid III dummy was placed in four different seating positions: 1) normal, 2) leaning inboard, 3) leaning forward and inboard, and 4) leaning forward and outboard. The 2nd series used a 5th% female Hybrid III dummy in a Grand Voyager body buck at 25 mph rear delta V. The dummy was leaned forward and inboard on a LeSabre ABTS or Voyager seat. The 3rd series used a 5th% female Hybrid III dummy in an Explorer body buck at 26 mph rear delta V. The dummy was leaned forward and inboard on a Sebring ABTS or Explorer seat.

In this study, U.S. crash data was analyzed to better understand bounce-over rollovers. Crash data was reviewed to evaluate the distribution of bounce-over crashes and injuries, initiation objects and impact locations. In passenger cars, bounce-over crashes account for 8.4% of rollovers but involve 36.2% of the seriously injured belted drivers. Most bounce-overs are initiated by contact with narrow objects such as a pole, tree or barrier, or large objects such as a ditch or embankment. Contact often occurs in the front of the vehicle. After contact, the vehicle yaws and rolls, and serious injuries are often sustained to the head. Based on field data, a laboratory test was developed to simulate a narrow object bounce-over. The test consists of towing a vehicle laterally on a fixture towards a stationary, angled barrier resting in gravel. The moving fixture is decelerated and the vehicle is released. The vehicle front impacts the edge of the barrier, simulating a narrow object impact.

In this study, U.S. accident data was analyzed to determine interior contacts and injuries for front-seated occupants in rollovers. The injury distribution for belted and unbelted, non-ejected drivers and right front passengers (RFP) was assessed for single-event accidents where the leading side of the vehicle rollover was either on the driver or passenger door. Drivers in a roll-left and RFP in roll-right rollovers were defined as near-side occupants, while drivers in roll-right and RFP in roll-left rollovers were defined as far-side occupants. Serious injuries (AIS 3+) were most common to the head and thorax for both the near and far-side occupants. However, serious spinal injuries were more frequent for the far-side occupants, where the source was most often coded as roof, windshield and interior.

Active head restraints are being used to reduce the risk of whiplash in rear crashes. However, their evaluation in laboratory tests can vary depending on the injury criteria and test dummy. The objective of this study was to conduct barrier tests with BioRID and sled tests with Hybrid III to determine the most meaningful responses related to whiplash risks in real-world crashes. This study involved: (1) twenty-four rear barrier tests of the Saab 9000, 900, 9-3 and 9-5 with two fully instrumented BioRID dummies placed in the front or rear seats and exposed to 24 and 48.3 km/h barrier impacts, and (2) twenty rear sled tests at 5-38 km/h delta V in three series with conventional, modified and SAHR seats using the Hybrid III dummy. A new target superposition method was used to track head displacement and rotation with respect to T1. Insurance data on whiplash claims was compared to the dummy responses.

In 1995, new seat specifications were adopted by GM to provide high retention and improve occupant safety in rear crashes. With more than five years of phase-in of high retention (HR) seats, an analysis of FARS was undertaken to determine the initial field performance of HR seats in preventing fatalities. The 1991-2000 FARS was sorted for fatal rear-impacted vehicles. Using a VIN decoder, GM vehicles with HR front seats were sorted from those with baseline (pre-HR) seats. The fatal rear-impacted vehicle crashes were subdivided into several groups for analysis: 1) single-vehicle rear impacts, 2) two-vehicle rear crashes involving light striking vehicles, and 3) two-vehicle crashes involving heavy trucks and tractor-trailers, and multi-vehicle (3+) rear crashes.

Purpose: This study presents cases of fracture-dislocation of the thoracic spine in extension during severe rear impacts. The mechanism of injury was investigated. Methods: Four crashes were investigated where a lap-shoulder-belted, front-seat occupant experienced fracture-dislocation of the thoracic spine and paraplegia in a severe rear impact. Police, investigator and medical records were reviewed, the vehicle was inspected and the seat detrimmed. Vehicle dynamics, occupant kinematics and injury mechanisms were determined in this case study. Results: Each case involved a lap-shoulder-belted occupant in a high retention seat with ≻1,700 Nm moment or ≻5.5 kN strength for rearward loading. The crashes were offset rear impacts with 40-56 km/h delta V involving under-ride or override by the impacting vehicle and yaw of the struck vehicle. In each case, the occupant's pelvis was restrained on the seat by the open perimeter frame of the seatback and lap belt.

In the early 1980's a series of tests was conducted simulating rear-end crashes. The tests demonstrated that a conventional automotive bucket seat adequately retains an unbelted dummy on the seat for rear-end impacts up to 6.4 m/s and 9.5 g severity. For this severity of impact the total rearward rotation of the seatback is less than 60° from the vertical and is associated with a normal acceleration of the dummy's chest into the seatback of up to 10 g. The tangential acceleration of the dummy, which may induce riding up the seat, was generally less than the normal component so that the occupant was prevented from sliding up the deflected seatback. The bucket seat provided adequate containment and control of occupant displacements for each of the initial seatback angles of 9°, 22°, and 35°.

For several decades, there has been a debate on the safety merits of yielding and rigidized (stiff) seats. In 1995, GM adopted requirements for high retention seats and introduced a new generation of yielding seatbacks. These seats have the same stiffness as the yielding seats of the 1980s and early 1990s, but have a strong frame structure and recliners to substantially limit seatback rotation in severe rear crashes. The yielding behavior is given by compliance of the seat suspension across the side structures and an open perimeter frame, which allows the occupant to penetrate into the seatback. The purpose of this study is to compare the energy transfer characteristics and occupant dynamics of yielding and stiff seats in 35 km/h and 16 km/h rear crashes. Based on benchmarking tests, the stiff seatback is defined as one having a 40 kN/m stiffness in rearward loading by a Hybrid dummy.

As part of a continuing study of thoracic injury resulting from blunt frontal loading, the interrelationship of velocity and chest compression was investigated in a series of animal experiments. Anesthetized male swine were suspended in their natural posture and subjected to midsternal, ventrodorsad impact. Twelve animals were struck at a velocity of 14.5 ± 0.9 m/s and experienced a controlled thoracic compression of either 15, 19, or 24%. Six others were impacted at 9.7 ± 1.3 m/s with a greater mean compression of 27%. For the 14.5 m/s exposures the severity of trauma increased with increasing compression, ranging from minor to fatal. Injuries included skeletal fractures, pulmonary contusions, and cardiovascular ruptures leading to tamponade and hemothorax. Serious cardiac arrhythmias also occurred, including one case of lethal ventricular fibrillation. The 9.7 m/s exposures produced mainly pulmonary contusion, ranging in severity from moderate to critical.

The effect of muscular response on occupant dynamics was studied in human volunteers exposed to low level impact acceleration. The study includes identification of muscular response, correlation of electromyographic activity with reaction force, and investigation of the effects of muscular restraint during impact. Human volunteers were subjected to −Gx impact acceleration in a simulated automobile environment while EMG activity of various lower extremity muscles was monitored. The seat and floor pan were supported on load cells which measured all restraining forces. Nine–accelerometer modules and high-speed photography were used to measure kinematics. Identical runs were made with an embalmed cadaver and dummy for comparison. Static EMG and force traces as well as dynamic results for various acceleration levels are presented. Differences between tensed and relaxed states are compared and discussed as to EMG response, force levels, and head kinematics.

Barrier crash simulations with a torsobelted Part 572 dummy were conducted to determine the influence of knee bolster crush orientations of 0°–60° on lower extremity restraint. Responses from two sled velocity and mean deceleration severities were investigated: 6.6 m/s at 7.5 g and 13.5 m/s at 13.9 g. The dummy’s knees were prepositioned 10 cm from individual experimental bolsters, which crushed along a predetermined axis. Bolster orientation had only a minor effect on the level of peak dummy femur, and resultant knee bolster reaction load and on lower extremity kinematics of the torsobelted occupant; however, the local loading of the knee and level of tibial compression were significantly influenced.

The influence of body posture, and inherently support, on thoracic impact response was investigated in an animal model. Anesthetized and postmortem domestic swine were exposed to blunt, midsternal loading while supported in their natural quadrupedal posture, and the results were compared with previously reported data from similar tests involving an upright body orientation. Twelve male animals were tested, six while anesthetized and six postmortem. Each animal was impacted once by a 21 kg rigid mass with a flat contact interface moving at a nominal velocity of either 8 or 10 m/s. Measured mechanical responses included applied load, sternal and spinal accelerations, thoracic compression and aortic overpressure. Injury response was assessed from a thoracico-abdominal necropsy. In addition, ECG traces were recorded pre and postimpact to monitor electro-physiological response.

Previous pendulum impact tests have shown that knee joint injuries and tibial-fibular fractures may occur when loads are directed against the lower leg rather than directly against the femur in the knee. In order to further improve our understanding of lower extremity restraint mechanics, simulated frontal barrier crash experiments were conducted with unembalmed human cadavers and an anthropomorphic dummy restrained by a two-point shoulder belt. In the first test, an experimental bolster was specifically positioned so that the cadaver's lower leg would strike the bolster, thus inducing restraining loads entirely below the knee joint. The analysis of occupant kinematics showed that the flexed knee rode over and forward of the low-positioned bolster. Restraint induced considerable shearing load across the knee joint. Bolster measurements indicated a peak load of approximately 4.0 kN per leg which resulted in a contralateral central tear of the posterior cruciate ligaments.

The following work was done in support of a continuing program to better characterize the behavior of the human chest during blunt sternal impact. Previous work on this problem has focused on determining the force-time, deflection-time, and force-deflection response of embalmed and fresh cadavers to impact by a 15 cm (6 in) diameter striker of variable mass traveling at velocities of 22.5-51 km/h (14-32 mph) and striking the sternum at the level of the fourth intercostal space. Additional questions persist concerning whether the anterior and posterior regions of the chest behave as highly damped masses or oscillate after impact, the relationship between force delivered to the surface of the body and the acceleration of the underlying regions, and the influence of air compressed in the lung on thoracic mechanics.

Five anesthetized porcine subjects were exposed to blunt thoracic impact using a 21 kg mass with a flat contact surface traveling at 3.0 to 12.2 m/s. The experiments were conducted to assess the appropriateness of studying in vivo mechanical and physiological response to thoracic impact in a porcine animal model. A comprehensive review of comparative anatomy between the pig and man indicates that the cardiovascular, respiratory and thoracic skeletal systems of the pig are anatomically and functionally a good parallel of similar structures in man. Thoracic anthropometry measurements document that the chest of a 50 to 60 kg pig is similar to the 50th percentile adult male human, but is narrower and deeper. Peak applied force and chest deflection are in good agreement between the animal's responses and similar impact severity data on fresh cadavers.

This paper details the development of an abdominal injury assessment device for loading due to belt restraint submarining in the Hybrid III family of dummies. The design concept and criteria, response criteria, choice of injury criterion, and validation are explained. Conclusions of this work are: 1) Abdominal injury assessment for belt loading due to submarining is now possible in the Hybrid III family of dummies. 2) The abdomen developed has biofidelity in its force deflection characteristics for belt loading, is capable of detecting the occurrence of submarining, and can be used to determine the probability of abdominal injury when submarining occurs. 3) Installation of the abdomen in the Hybrid III dummy does not change the dummy kinematics when submarining does not occur. 4) When submarining does occur, the dummy kinematics are very similar to baseline Hybrid III kinematics, except for torso angle.

Knee bolsters on the lower instrument panel have been designed to control occupant kinematics during sudden deceleration. However, a wide variability in car occupant anthropometry and choice of seating posture indicates that lower-extremity contacts with the impingement bolster could predominantly load the flexed leg through the knee (acting through the femur) or through the tibia (acting through the knee joint). Potential injuries associated with these types of primary loading may vary significantly and an understanding of potential trauma mechanisms is important for proper occupant restraint.

Vehicle fleet downsizing has been discussed in Europe as an aspect to reduce fuel emissions. A recently developed mathematical model was used to study the individual effects of fleet mass distribution, impact speed reductions and inherent vehicle protection on average injury and fatality rates for downsized fleets. A baseline fleet of 700-2000 kg was downsized by a) reducing all vehicle masses by 10% or 20% and b) by removing all cars heavier than 1400 or 1200 kg. The results showed that the safety can be maintained if the vehicle masses are reduced proportionally to their original mass. A higher safety level can be achieved by removing the heavier vehicles. Traffic safety can be further enhanced by impact speed reductions or by improvements of restraint systems and vehicle compatibility.