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Journal Article

Aerodynamic Investigation of Cooling Drag of a Production Sedan Part 2: CFD Results

2017-03-28
2017-01-1528
Cooling drag is a metric that measures the influence of air flow travelling through the open grille of a ground vehicle on overall vehicle drag, both internally (engine air flow) and externally (interference air flow). With the interference effects considered, a vehicles cooling drag can be influenced by various air flow fields around the vehicle, not just the air flow directly entering or leaving the engine bay. For this reason, computational fluid dynamics (CFD) simulations are particularly difficult. With insights gained from a previously conducted set of experimental studies, a CFD validation effort was undergone to understand which air flow field characteristics contribute to CFD/test discrepancies. A Lattice-Boltzmann Large Eddy Simulation (LES) method was used to validate several test points. Comparison using integral force values, surface pressures, and cooling pack air mass flows was presented.
Journal Article

Safety Assessment of Complex, Software-Intensive Systems

2012-10-22
2012-01-2134
This paper presents a new methodology for the safety assessment of complex software intensive systems such as is envisioned for the coming major upgrade of the air traffic management system known as NextGen. This methodology is based on a new, more inclusive model of accident causation called Systems Theoretic Accident Model and Process (STAMP) [1]. STAMP includes not just the standard component failure mechanisms but also the new ways that software and humans contribute to accidents in complex systems. A new hazard analysis method, called Systems Theoretic Process Analysis (STPA), is built on this theoretical foundation. The STPA is based on systems theory rather than reliability theory; it treats safety as a control problem rather than a failure problem with interactive and possibly nested control loops that may include humans. In this methodology, safety is assured by closed loop control of safety parameters.
Technical Paper

Spacelab Neurovestibular Hardware

1991-07-01
911566
A set of devices for measurement of human balance orientation and eye movements in weightlessness was developed for neurovestibular experiments on Spacelab. The experiments involve astronaut motion, limb position changes, and moving visual fields, measurements are made of eye movements, muscular activity and orientation perception. This joint US/Canadian research program represent a group of closely related experiments designed to investigate space motion sickness, any associated changes in otolith-mediated responses occurring during weightlessness, and the continuation of changes to postflight conditions. The otoliths are a component of the vestibular apparatus which is located in the middle ear. It is responsible for maintaining the body's balance. Gravitational pull on the otoliths causes them to constantly appraise the nervous system of the position of the head with respect to the direction of gravity.
Journal Article

Design Drivers of Energy-Efficient Transport Aircraft

2011-10-18
2011-01-2495
The fuel energy consumption of subsonic air transportation is examined. The focus is on identification and quantification of fundamental engineering design tradeoffs which drive the design of subsonic tube and wing transport aircraft. The sensitivities of energy efficiency to recent and forecast technology developments are also examined.
Technical Paper

The Mars Gravity Biosatellite: Atmospheric Reconditioning Strategies for Extended-Duration Rodent Life Support

2007-07-09
2007-01-3224
We present results which verify the design parameters and suggest performance capabilities/limitations of the Mars Gravity Biosatellite's proposed atmospherics control subassembly. Using a combination of benchtop prototype testing and analytic techniques, we derive control requirements for ammonia. Further, we demonstrate the dehumidification performance of our proposed partial gravity condensing heat exchanger. Ammonia production is of particular concern in rodent habitats. The contaminant is released following chemical degradation of liquid waste products. The rate of production is linked to humidity levels and to the design of habitat modules in terms of bedding substrate, air flow rates, choice of structural materials, and other complex factors. Ammonia buildup can rapidly lead to rodent health concerns and can negatively impact scientific return.
Technical Paper

The Mars Gravity Biosatellite: Thermal Design Strategies for a Rotating Partial Gravity Spacecraft

2007-07-09
2007-01-3078
A rotating spacecraft which encloses an atmospheric pressure vessel poses unique challenges for thermal control. In any given location, the artificial gravity vector is directed from the center to the periphery of the vehicle. Its local magnitude is determined by the mathematics of centripetal acceleration and is directly proportional to the radius at which the measurement is taken. Accordingly, we have a system with cylindrical symmetry, featuring microgravity at its core and increasingly strong gravity toward the periphery. The tendency for heat to move by convection toward the center of the craft is one consequence which must be addressed. In addition, fluid flow and thermal transfer is markedly different in this unique environment. Our strategy for thermal control represents a novel approach to address these constraints. We present data to theoretically and experimentally justify design decisions behind the Mars Gravity Biosatellite's proposed payload thermal control subassembly.
Technical Paper

Anthropometric and Blood Flow Characteristics Leading to EVA Hand Injury

2009-07-12
2009-01-2471
The aim of this study was to explore if fingernail delamination injury following EMU glove use may be caused by compression-induced blood flow occlusion in the finger. During compression tests, finger blood flow decreased more than 60%, however this occurred more rapidly for finger pad compression (4 N) than for fingertips (10 N). A pressure bulb compression test resulted in 50% and 45% decreased blood flow at 100 mmHg and 200 mmHg, respectively. These results indicate that the finger pad pressure required to articulate stiff gloves is more likely to contribute to injury than the fingertip pressure associated with tight fitting gloves.
Technical Paper

An EVA Mission Planning Tool based on Metabolic Cost Optimization

2009-07-12
2009-01-2562
An extravehicular activity (EVA) path-planning and navigation tool, called the Mission Planner, has been developed to assist with pre-mission planning, scenario simulation, real-time navigation, and contingency replanning during astronaut EVAs, The Mission Planner calculates the most efficient path between user-specified waypoints. Efficiency is based on an exploration cost algorithm, which is a function of the estimated astronaut metabolic rate. Selection of waypoints and visualization of the generated path are realized within a 3D mapping interface through terrain elevation models. The Mission Planner is also capable of computing the most efficient path back home from any point along the path.
Technical Paper

Characterization of Structural, Volume and Pressure Components to Space Suit Joint Rigidity

2009-07-12
2009-01-2535
Gas-pressurized space suits are highly resistive to astronaut movement, and this resistance has been previously explained by volume and/or structural effects. This study proposed that an additional effect, pressure effects due to compressing/expanding the internal gas during joint articulation, also inhibits mobility. EMU elbow torque components were quantified through hypobaric testing. Structural effects dominated at low joint angles, and volume effects were found to be the primary torque component at higher angles. Pressure effects were found to be significant only at high joint angles (increased flexion), contributing up to 8.8% of the total torque. These effects are predicted to increase for larger, multi-axis joints. An active regulator system was developed to mitigate pressure effects, and was found to be capable of mitigating repeated pressure spikes caused by volume changes.
Technical Paper

Statistical Energy Analysis Applications for Structureborne Vehicle NVH

2010-10-17
2010-36-0526
Statistical Energy Analysis (SEA) is an established high-frequency analysis technique for generating acoustic and vibration response predictions in the automotive, aerospace, machinery, and ship industries. SEA offers unique NVH prediction and target-setting capabilities as a design tool at early stages of vehicle design where geometry is still undefined and evolving and no prototype hardware is available yet for testing. The exact frequencies at which SEA can be used effectively vary according to the size and the amount of damping in the vehicle subsystems; however, for automotive design the ability to predict acoustic and vibration responses due to both airborne and structure-borne sources has been established to frequencies of 500 Hz and above. This paper presents the background, historical use, and current industrial applications of structure-borne SEA. The history and motivation for the development of structure-borne SEA are discussed.
Technical Paper

Constrained Control of UAVs Using Adaptive Anti-windup Compensation and Reference Governors

2009-11-10
2009-01-3097
Gliders can climb to substantial altitudes without employing any on-board energy resources but using proper piloting skills to utilize rising air currents called thermals. Recent experiments on small Unmanned Aerial Vehicles (UAVs) indicate a significant potential to increase both the flight velocity and the range of gliders by means of such maneuvers. In these experiments the velocity to approach a thermal has been recognized as a critical performance factor, and is chosen as the controlled variable. Accurate longitudinal controllers are required to track the optimal flight trajectories generated using path planning algorithms. These controllers are challenged by the presence of uncertain and time-varying aircraft dynamics, gust disturbances, and control actuator limitations.
Technical Paper

Requirements and Potential for Enhanced EVA Information Interfaces

2003-07-07
2003-01-2413
NASA has long recognized the advantages of providing improved information interfaces to EVA astronauts and has pursued this goal through a number of development programs over the past decade. None of these activities or parallel efforts in industry and academia has so far resulted in the development of an operational system to replace or augment the current extravehicular mobility unit (EMU) Display and Controls Module (DCM) display and cuff checklist. Recent advances in display, communications, and information processing technologies offer exciting new opportunities for EVA information interfaces that can better serve the needs of a variety of NASA missions. Hamilton Sundstrand Space Systems International (HSSSI) has been collaborating with Simon Fraser University and others on the NASA Haughton Mars Project and with researchers at the Massachusetts Institute of Technology (MIT), Boeing, and Symbol Technologies in investigating these possibilities.
Technical Paper

Space Life Support from the Cellular Perspective

2001-07-09
2001-01-2229
Determining the fundamental role of gravity in vital biological systems in space is one of six science and research areas that provides the philosophical underpinning for why NASA exists. The study of cells, tissues, and microorganisms in a spaceflight environment holds the promise of answering multiple intriguing questions about how gravity affects living systems. To enable these studies, specimens must be maintained in an environment similar to that used in a laboratory. Cell culture studies under normal laboratory conditions involve maintaining a highly specialized environment with the necessary temperature, humidity control, nutrient, and gas exchange conditions. These same cell life support conditions must be provided by the International Space Station (ISS) Cell Culture Unit (CCU) in the unique environment of space. The CCU is a perfusion-based system that must function in microgravity, at unit gravity (1g) on earth, and from 0.1g up to 2g aboard the ISS centrifuge rotor.
Technical Paper

Modeling Space Suit Mobility: Applications to Design and Operations

2001-07-09
2001-01-2162
Computer simulation of extravehicular activity (EVA) is increasingly being used in planning and training for EVA. A space suit model is an important, but often overlooked, component of an EVA simulation. Because of the inherent difficulties in collecting angle and torque data for space suit joints in realistic conditions, little data exists on the torques that a space suit’s wearer must provide in order to move in the space suit. A joint angle and torque database was compiled on the Extravehicular Maneuvering Unit (EMU), with a novel measurement technique that used both human test subjects and an instrumented robot. Using data collected in the experiment, a hysteresis modeling technique was used to predict EMU joint torques from joint angular positions. The hysteresis model was then applied to EVA operations by mapping out the reach and work envelopes for the EMU.
Technical Paper

Rear Impact Tests of Starcraft-Type Seats with Out-of-Position and In-Position Dummies

2011-04-12
2011-01-0272
Objective: This study analyzed available rear impact sled tests with Starcraft-type seats that use a diagonal belt behind the seatback. The study focused on neck responses for out-of-position (OOP) and in-position seated dummies. Methods: Thirteen rear sled tests were identified with out-of-position and in-position 5 th , 50 th and 95 th Hybrid III dummies in up to 47.6 mph rear delta Vs involving Starcraft-type seats. The tests were conducted at Ford, Exponent and CSE. Seven KARCO rear sled tests were found with in-position 5 th and 50 th Hybrid III dummies in 21.1-29.5 mph rear delta Vs involving Starcraft-type seats. In all of the in-position and one of the out-of-position series, comparable tests were run with production seats. Biomechanical responses of the dummies and test videos were analyzed.
Technical Paper

Enhanced Error Assessment of Response Time Histories (EEARTH) Metric and Calibration Process

2011-04-12
2011-01-0245
Computer Aided Engineering (CAE) has become a vital tool for product development in automotive industry. Increasing computer models are developed to simulate vehicle crashworthiness, dynamic, and fuel efficiency. Before applying these models for product development, model validation needs to be conducted to assess the validity of the models. However, one of the key difficulties for model validation of dynamic systems is that most of the responses are functional responses, such as time history curves. This calls for the development of an objective metric which can evaluate the differences of both the time history and the key features, such as phase shift, magnitude, and slope between test and CAE curves. One of the promising metrics is Error Assessment of Response Time Histories (EARTH), which was recently developed. Three independent error measures that associated with physically meaningful characteristics (phase, magnitude, and slope) were proposed.
Technical Paper

LNT+SCR Catalyst Systems Optimized for NOx Conversion on Diesel Applications

2011-04-12
2011-01-0305
A laboratory study was performed to assess the effectiveness of LNT+SCR systems for NOx control in lean exhaust. The effects of the catalyst system length and the spatial configuration of the LNT & SCR catalysts were evaluated for their effects on the NOx conversion, NH₃ yield, N₂O yield, and HC conversion. It was found that multi-zone catalyst architectures with four or eight alternating LNT and SCR catalyst zones had equivalent gross NOx conversion, lower NH₃ and N₂O yield, and significantly higher net conversion of NOx to N₂ than an all-LNT design or a standard LNT+SCR configuration, where all of the SCR volume is placed downstream of the LNT. The lower NH₃ emissions of the two multi-zone designs relative to the standard LNT+SCR design were attributed to the improved balance of NOx and NH₃ in the SCR zones.
Technical Paper

Computational Aeroacoustics of Mufflers for Exhaust Air Rush Prediction and Experimental Validation

2017-03-28
2017-01-1311
Air rush noise is exhaust gas driven flow-induced noise in the frequency range of 500-6500 Hz. It is essential to understand the flow physics of exhaust gases within the mufflers in order to identify any counter measures that can attenuate this error state. This study is aimed at predicting the flow physics and air rush noise of exhaust mufflers in the aforementioned frequency range at a typical exhaust flow rate and temperature. The study is performed on two different muffler designs which show a significant air rush noise level difference when tested on the vehicle. The transient computational study was performed using DES with 2nd order spatial discretization and 2nd order implicit scheme for temporal discretization in StarCCM+. To compare with test data, a special flow test stand is designed so that all high and low frequency contents emanating from the engine are attenuated before the flow enters the test part.
Technical Paper

Use of Plastic Trim Fasteners for Automotive Trimming Applications

2017-03-28
2017-01-1304
For many years, the use of in-mold fasteners has been avoided for various reasons including: not fully understanding the load cases in the part, the fear of quality issues occurring, the need for servicing, or the lack of understanding the complexity of all failure modes. The most common solution has been the use of secondary operations to provide attachments, such as, screws, metal clips, heat staking, sonic welding or other methods which are ultimately a waste in the process and an increase in manufacturing costs. The purpose of this paper is to take the reader through the design process followed to design an in-molded attachment clip on plastic parts. The paper explores the design process for in-molded attachment clips beginning with a design concept idea, followed by basic concept testing using a desktop 3D printer, optimizing the design with physical tests and CAE analysis, and finally producing high resolution 3D prototypes for validation and tuning.
Technical Paper

Multi-objective Optimization of a Multifunctional Structure through a MOGA and SOM based Methodology

2013-09-17
2013-01-2207
A Multi-Objective Optimization (MOO) problem concerning the thermal control problem of Multifunctional Structures (MFSs) is here addressed. In particular the use of Multi-Objective algorithms from an optimization tool and Self-Organizing Maps (SOM) is proposed for the identification of the optimal topological distribution of the heating components for a multifunctional test panel, the Advanced Bread Board (ABB). MFSs are components that conduct many functions within a single piece of hardware, shading the clearly defined boundaries that identify traditional subsystems. Generally speaking, MFSs have already proved to be a disrupting technology, especially in aeronautics and space application fields. The case study exploited in this paper refers to a demonstrator breadboard called ABB. ABB belongs to a particular subset of an extensive family of MFS, that is, of thermo-structural panels with distributed electronics and a health monitoring network.
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