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F-35 manufacturing ergonomics addressed Human-factors simulation from Delmia is playing a key role as Northrop Grumman tools up for work on the Joint Strike Fighter. Keeping it together: design, development, and maintenance It is only in relatively recent years that the full meaning of integrating manufacturing and maintenance as part of the design and development processes has been grasped by the aerospace industry. Exploring the boundaries of our solar system SAE 100 Future look: In addition to helping enable NASA's new vision of taking humans back to the moon and paving the way to Mars and beyond, two robotics space science missions are preparing to explore the outermost and innermost edges of our solar system. What's on the horizon for space SAE 100 Future look: Dramatic changes in the Earth's climate are certain to drive humanity's search for alternative fuel sources.

A new role for flight testing Airbus Industries has expanded its flight-testing activities to support the company's Maturity Program and achieve 98.5% operational reliability for aircraft entering service. Take your seats, please Business aircrafts seat designers from B/E Aerospace continues to search for a balance between greater functionality, low cost, light weight, and increased comfort and safety. Aerospace ergonomics Eclipse engineers employ 3-D digital human modeling techniques to ensure an ergonomically efficient cockpit for the Eclipse 500 jet. Real-time aero model identification National Research Council Canada describes its long-term program to speed up data analysis during aircraft flight testing. Top technologies for 2001 Every month, "Aerospace Engineering" publishes the latest technologies. The "Aerospace Engineering" editors have reviewed thousands of reader responses submitted during the past year and, based on your feedback, have chosen the top technologies.

Next-generation space transportation NASA narrows its search for a successor to the Space Shuttle. Air-traffic-control modernization "Aerospace Engineering" provides an update of the latest air-traffic management activities taking place in the U.S. and China. Aircraft undercarriage concept Engineers at SUS21 Co. Inc. and the Kyoto Institute of Technology have developed an aircraft suspension system that features shock isolation to reduce abrupt deceleration and impact force on aircraft wheels. Simulating Superplastic forming BAE Systems' engineers developed modeling tools and techniques to optimize superplastic forming of titanium structures.

Designing reliable boards The makers of electronic hardware are boosting reliability by reducing the number of components that can fail while improving ruggedization for those circuit boards. Better seen, not heard Reducing noise profiles is a multi-targeted task for engine OEMs, airframers, airport authorities, and regulatory agencies. Farnborough 2006 "Sustainable Aviation" will be a key subject as representatives of the global aerospace industry meet at the Farnborough International Airshow.

Casting a vote for alloys Bringing lighter weight, improved performance, and enhanced repairability to airframes and engines. A sense of the future for UAVs Providing the unblinking eye for intelligence, surveillance, and reconnaissance. Light material brings heavy challenges Shift from aluminum to composites requires major changes in equipment, software. Ryan's 'Research' put to good use The Southwest Research Institue engineer assumes SAE President duties for 2008.

UAV advances soar as market takes off Developers strive to slash weight but gain the ability to gather and move more data. On-wing designs Engine maturation programs ensure reliability for commercial powerplants. Promoting from within After serving a three-year term as Vice President-Automotive, Rich Schaum, Chrysler's former product development chief, becomes the new face of SAE International.

Closer to completion The International Space Station proves to be an ongoing engineering experiment with an ultimate goal of becoming a human space-living reality. High-speed interconnects An industry expert from Tyco Electronics explores emerging electronics applications in the aerospace and defense markets that involve the transfer of large volumes of high-speed data. Collaboration software Interactive product development tools are now widely available, and they can decrease design time and cast, improve quality, and help generate new business. Introducing Dr. Jack E. Thompson, SAE President for 2003 A change agent with early roots in the automotive industry gets in the Society's driver's seat for 2003.

Management promotes sharing The extensive use of CAD tools in aerospace design brings many benefits, but also a number of challenges. Getting robots to multi-task The demand to fulfill continually increasing customer requirements forces suppliers to offer state-of-the-art system manufacturing solutions.

Making an impact in fastening Engineers at Electroimpact help the company get a leg up on the competition in automated fastening. Narrowing in on military requirements UAVs/UCAVs are increasingly important, with the accent on integration- and wider engine choice. Machining and turning centers take center stage Makers of CNC machining equipment are incorporating more and better functionality into their products so users cope better with processing challenges such as those posed by tough new grades of aerospace materials. Open (and often) communication As aircraft companies battle for market share, uniting design and manufacturing teams remains a key challenge.

Showing how it's done Engineers are using software to better manage product development data, and applying tools to a new class of problems. NASA goes deep The agency's new long-term space exploration program starts with a return to the moon and will ultimately enable future exploration of Mars and other solar system destinations. Farnborough preview In an event that happens just once every two years, bringing the multitudes together, it is important to get as much technology as possible into the open and to find solutions to hard problems. Seats under crash loading The FAA and academia have conducted aircraft seat drop tests to compare and contrast passenger crash protection. A fluid approach Aerospace engineers have started using CFD software earlier and earlier in the design process.

From concept in mind to product in hand Compatibility between tools for design and manufacturing engineers is improving, though it's still fraught with potential pitfalls. Cockpits on display Larger (and eventually bendable) flight displays use commercial technology for both new production and retrofit applications. Interior interests Makers of business aircraft take different approaches to designing interiors. Aerospace proves its metal Aluminum lithium, magnesium alloys, titanium metal matrix composites, and advanced coatings are all part of the future of flying.

Carbon fiber gets bigger footprint Manufacturers strive for the Holy Grail of composites manufacturing: consistency and repeatability. Safety on the floor Once add-ons that brought almost as many problems as benefits, safety techniques are now being designed into equipment before start-up. Taking measures of the machine New requirements and technologies advance the art of test and sensing. Looking, listening, recording, analyzing HUMS is established as an integral part of aviation's safety network, but more standardization is needed to broaden its effectiveness.

STOVL propulsion-onward and upward Rolls-Royce's unique Pegasus engine has made possible a generation of vertical-landing military aircraft. Testing solutions This special section highlights some of the latest equipment used by engineers to validate new technologies.

Full throttle for engine solutions Powering aircraft from Mach 2 fighters to tiny hovering UAVs, military engine technology is now operating on a very broad front. Design and production flexibility together with reduced in-service costs are priorities. To the breaking point Test engineers use new rigs and data-acquisition equipment on the latest generation of pneumatics, engines, and airframes. PCs move into the cockpit Pilot training is getting a bit less expensive with the introduction of more portable flight simulations.

Let's get digital Aviation and defense companies are turning to software tools as a way to create systems and components faster, cheaper, and more efficiently than ever before. Global collaboration is in the air From national to international to global, aerospace programs have become ever more geographically interlinked. Whether military or civil, the need for transworld technology collaboration and partnership is rising to new heights. Creating, customizing aircraft interiors Aircraft designers who have made the transition to digital design tools are expanding their use as the tools extend their capabilities.

Wrapped in fiber The aerospace industry looks for the future of commercial aviation in a beaker of chemicals. Design, manufacturing learn to share Software tools help teams collaborate, providing constant updates.

Marotta turns things around The valve-making company used to have trouble getting product out the door on time, but it has improved its turnaround dramatically via lean thinking. A view from the factory Manufacturing techniques and materials used in other industries may be debuting at aerospace factories near you. Reverse engineering Using digital processes accelerates design and increases manufacturing quality. Fine-tuning aerodynamics The aerospace industry relies on massive amounts of computing power to continually simulate, test, and optimize vehicles for reliability and accuracy.

Clean, quiet commercial propulsion Engine manufacturers design future engines to meet noise, pollution, and fuel economy needs. Robots take over Dramatic changes in areas as diverse as semiconductor costs, software tools, and the trend toward regional aircraft are creating opportunities for airplane manufacturers to automate their factories. Rapid prototyping to rapid manufacturing Durable, temperature-resistant powders and materials enable the manufacture of complex components. The research race Aerospace R&D funding in the U.S. is on the upswing, but new priorities create challenges for universities.

Advancing the art of manufacturing Use of new manufacturing tools and techniques are allowing aircraft makers to deliver their products faster. A materialistic industry Deciding which material is best suited to construct a part or plane is one of the most complex issues an aerospace engineer faces. Speeding up engine manufacture Fiber optics play a big role in percussion drilling tiny holes.

Putting electrification to work For fleets, going green is a high priority-but making green is an even higher one. A move to 'more electric' engines Researchers detail a motor control design for the fuel system of a more electric aero engine, focusing on the necessary safety and reliability aspects. 2012-13 Hybrid Vehicles Guide A quick reference to the latest production HEVs and their key specifications.