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This paper presents an overview of the progression of the contemplated candidate volumes for the Lunar Lander since the beginning of the Vision for Space Exploration in 2004. These sets of data encompass the 2005 Exploration Systems Architecture Study (ESAS), the 2006 Request for Information on the Constellation Lunar Lander, the 2007 Lander Design Analysis Cycle −1 (LDAC-1) and the 2008 Lunar Lander Development Study (LLDS). This data derives from Northrop Grumman Corporation analyses and design research. A key focus of this investigation is how well the lunar lander supports crew productivity.

A long-duration lunar outpost will rely entirely upon imported or preserved foods to sustain the crew during early Lunar missions. Fresh, perishable foods (e.g. salad crops) would be consumed by the crew soon after delivery by the re-supply missions, and can provide a supplement to the diet rich in antioxidants (bioprotectants) that would serve as a countermeasure to radiation exposure. Although controlled environment research has been carried out on the growth of salad crops under a range of environmental conditions, there has been no demonstration of sustainable production in a flight-like system under conditions that might be encountered in space. Several fundamental challenges that must be overcome in order to achieve sustained salad crop production under the power, volume and mass constraints of early Lunar outposts include; growing multiple species, sustaining productivity through multiple plantings, and minimizing time for crew operations.

Scope of the DRESS project is to research, develop and validate a distributed and redundant electrical steering system technology for an aircraft nose landing gear. The new system aims to: • reduce system weight at aircraft level, replacing the current hydraulic actuation system with an electric one. • improve aircraft safety, achieving higher system redundancy levels compared to the current technology capabilities. This paper presents an outline of different activities occurring in the DRESS project and also shows preliminary results of the new system performance.

Due to the conventional autoclaving of pre-impregnated materials causes high costs in the production of carbon fibre structures, new injection methods have become more and more relevant. The research project “CFK-Tex” focuses on the automated handling and processing of preforms out of dry carbon fibre textiles. Regarding the advantages in quality improvement and process time, an automation of all process steps is getting enforced. The major challenge, in addition to the difficult handling-properties of the materials and high quality demands, is the enormous variety of outline variants caused by small production quantities but many different textile cuts per part. In the first step the requirements of an automated system are exactly analyzed considering the specific material properties as well as process and product based characteristics.

The authors measured the vibratory forces acting on an airfoil model by performing a ground vibration test (GVT). The airfoil model was manufactured using rapid prototyping. In the experiments, the airfoil model's structural response was also recorded and described. This paper detailedly introduces the entire experiment process and the obtained experimental data agreed well to the actual values.

In support of the Constellation Program, NASA conducted an analysis of crew clothing and laundry options. Disposable clothing is currently used in human space missions. However, the new mission duration, goals, launch penalties and habitat environments may lead to a different conclusion. Mass and volume for disposable clothing are major penalties in long-duration human missions. Equivalent System Mass (ESM) of crew clothing and hygiene towels was estimated at about 11% of total life support system ESM for a 4-crew, 10-year Lunar Outpost mission. Ways to lessen this penalty include: reduce clothing supply mass through using clothes made of advanced fabrics, reduce daily usage rate by extending wear duration and employing a laundry with reusable clothing. Lunar habitat atmosphere pressure and therefore oxygen volume percentage will be different from Space Station or Shuttle. Thus flammability of clothing must be revisited.

In several industrial fields, the integration of functions is a key technology to enhance the efficiency of components in terms of performance to mass/volume/cost ratio. Concerning the space industry, in the last few years the trend in spacecraft design has been towards smaller, light-weight and higher performance satellites with sophisticated payloads and instrumentation. Increasing power density figures are the common feature of such systems, constituting a challenging task for the Thermal Control System. The traditional mechanical and thermal design concepts are evidencing their limits with reference to such an emerging scenario.

After launch and activation activities, the Columbus module started its operational life on February 2008 providing resources to the internal and external experiments. In March 2008 two US Payloads were successfully installed into Columbus Module: Microgravity Sciences Glovebox (MSG) and a US payload of the Express rack family, Express Rack 3, carrying the European Modular Cultivation System (EMCS) experiment. They were delivered to the European laboratory from the US laboratory and followed few months later by similar racks; Human Research Facility 1 (HRF1) and HRF2. The following paper provides an overview of US Payloads, giving their main features and experiments run inside Columbus on year 2008. Flight issues, mainly on the hydraulic side are also discussed. Engineering evaluations released to the flight control team, telemetry data, and relevant mathematical models predictions are described providing a background material for the adopted work-around solutions.

The Lunar Electric Rover (LER), which was formerly called the Small Pressurized Rover (SPR), is currently being carried as an integral part of the lunar surface architectures that are under consideration in the Constellation Program. One element of the LER is the suit port, which is the means by which crew members perform Extravehicular Activities (EVAs). Two suit port deliverables were produced in fiscal year 2008: a 1-g suit port concept evaluator for functional integrated testing with the LER 1-g concept vehicle and a functional and pressurizable Engineering Unit (EU). This paper focuses on the 1-g suit port concept evaluator test results from the Desert Research and Technology Studies (D-RATS) October 2008 testing at Black Point Lava Flow (BPLF), Arizona. The 1-g suit port concept evaluator was integrated with the 1-g LER cabin and chassis concepts.

Several space agencies have announced plans to return humans to the Moon in the near future. The objectives of these missions include using the Moon as a stepping-stone towards crewed missions to Mars, to test advanced technology, and to further exploration of the Moon for scientific research and in-situ resource utilization. To meet these objectives, it will be necessary to establish and operate a lunar base. As a result, a wide variety of tasks that may pose a number of crew health and safety risks will need to be performed on the surface of the Moon. Therefore, to ensure sustainable human presence on the Moon and beyond, it is essential to anticipate potential risks, assess the impact of each risk, and devise mitigation strategies. To address this, a nine-week intensive investigation was performed by an international, interdisciplinary and intercultural team on how to maximize crew safety on the lunar surface through a symbiotic relationship between astronauts and robots.

The focus of this research is to perform a detailed investigation of the tradeoffs between mass, efficiency, service factor (SF), power factor (PF), and cost of commercially available induction machines (IMs). To support this effort, data from a large number of IMs is used to establish Pareto-optimal fronts between these competing objectives. From the Pareto-optimal fronts, relatively straightforward models are formulated for the mass versus loss, cost versus loss, SF versus mass, PF versus cost. Parameters of the models are obtained using a genetic algorithm (GA).

Extended-duration space missions entailing expanded crew sizes and activities will produce a need for habitats that combine advantages of conventional hard/fixed and soft/deployable structures. Rigid modules enable pre-integration of utility and equipment systems prior to launch and apply proven technologies. Soft pressure vessels can be compacted to optimize launch payload volume and habitable volume/mass efficiencies, but impose hardware integration challenges, operational readiness requirements, and long-term structural performance uncertainties. This paper discusses concepts and applications that incorporate both approaches. Examples draw upon research and design investigations undertaken by SICSA in support of a NASA-sponsored study conducted by two independent teams, one headed by Boeing, and the other by ILC-Dover. SICSA had key roles in developing overall configuration architectures for both teams.

Body motions of flying animals can be very complex, especially when the body parts are greatly flexible and they interact with the surrounding fluid. The wing kinematics of an animal flight is governed by a large number of variables and thus the measurement of complete flapping flight is not so simple, making it very complex to understand the contribution of each parameter to the performance and hence, to decide the important parameters for constructing the kinematic model of a bat is nearly impossible. In this paper, the influence of each parameter is uncovered and the variables that a specified reconstruction of bat flight should include in order to maximally reconstruct actual dimensional complexity, have been presented in detail. The effects of the different kinematic parameters on the lift coefficient are being resulted.

Uneven wing deployment of a Hybrid Projectile (HP), an Unmanned Aerial Vehicle (UAV) that is ballistically launched and then transforms, was investigated to determine the amount of roll and pitch produced during wing deployment. During testing of an HP prototype, it was noticed that sometimes the projectile began to slightly roll after the wings were deployed shortly after apogee. In this study, an analytical investigation was done to determine how the projectile body dynamics would be affected by the wings being deployed improperly. Improper and uneven wing deployment situations were investigated throughout the course of this study. The first analyzed was a single wing delaying to open. The second was if only one wing was to lock into a positive angle of incidence. The roll characteristics when both wings were deployed but only one was locked into an angle of incidence resulted in a steady state roll rate of 4.5 degrees per second.

The 30 month COMET project aims to overcome the challenges facing European manufacturing industries by developing innovative machining systems that are flexible, reliable and predictable with an average of 30% cost efficiency savings in comparison to machine tools. From a conceptual point of view, industrial robot technology could provide an excellent base for machining being both flexible and cost efficient. However, industrial robots lack absolute positioning accuracy, are unable to reject disturbances in terms of process forces and lack reliable programming and simulation tools to ensure right first time machining, once production commences. These three critical limitations currently prevent the use of robots in typical machining applications. The COMET project is co-funded by the European Commission as part of the European Economic Recovery Plan (EERP) adopted in 2008.

The 30 month COMET project aims to overcome the challenges facing European manufacturing industries by developing innovative machining systems that are flexible, reliable and predictable with an average of 30% cost efficiency savings in comparison to machine tools. From a conceptual point of view, industrial robot technology could provide an excellent base for machining being both flexible and cost efficient. However, industrial robots lack absolute positioning accuracy, are unable to reject disturbances in terms of process forces and lack reliable programming and simulation tools to ensure right first time machining, once production commences. These three critical limitations currently prevent the use of robots in typical machining applications. The COMET project is co-funded by the European Commission as part of the European Economic Recovery Plan (EERP) adopted in 2008.

The term “productivity” all too often has becomes a buzz-word, ultimately diminishing its perceived importance. However, productivity is the major concern of any team, and therefore must be defined to gain an appropriate understanding of how a system is actually working. Here, productivity means the level of contribution to the throughput of a system such as defined in the Theory of Constraints. In the field of space exploration, the throughput is the number of milestones of the mission accomplished as well as the potential survival during extreme events (due to failures or other unplanned events). For a time tasks were accomplished by expert individuals (e.g., an astronaut), but recently team structures have become the norm. It is clear that with increased mission complexity, “no single entity can have complete knowledge of or the abilities to handle all matters” [10].

In this paper, we describe a practically efficient methodology of improving the aerodynamic characteristics of an UAS's wing using a morphing approach. We have replaced a part of the original wings' upper and lower surfaces with a flexible, composite material skin whose shape can be modified, according to the variable airflow conditions, using internally placed actuators. The optimal displacements of the actuators, as functions of the external flow characteristics, are determined using a genetic algorithm based optimizer, coupled with a three - dimensional numerical extension of the classical lifting line model for estimating the modified wing aerodynamic coefficients. We have used the optimization tool to decrease the overall drag coefficient of a military grade UAS' wing equipped with the flexible skin. We have obtained good quality solutions for only a fraction of the computational cost needed when performing viscous flow field calculations.

Experimental study is performed to analyze the shedding behavior of droplets with different shear flow speeds typical of those in the flight conditions. Droplet shedding phenomena has significant effect on ice accumulation on critical components such as airfoil and nacelle. In order to mimic this scenario experimental set up is designed to generate shear flow as high as 90m/s. The high shear effect is combined to the surface wettability impact by using hydrophilic and superhydrophobic surfaces. It is shown that the wetting length of the droplet on hydrophilic surface increases by shear speed while on the superhydrophobic surface a drastic reduction on wetting length is detected. Furthermore, it is observed that the droplet is detached from the superhydrophobic surface with moderate shear speeds.

The aeroelastic design of highly flexible wings, made of extremely light structures yet still capable of carrying a considerable amount of non-structural weights, requires significant effort. The complexity involved in such design demands for simplified mathematical tools based on appropriate reduced order models capable of predicting the accurate aeroelastic behaviour. The model presented in this paper is based on a consistent nonlinear beam model, capable of simulating the unconventional aeroelastic behaviour of flexible composite wings. The partial differential equations describing the wing dynamics are reduced to a dimensionless form in terms of three ordinary differential equations using a discretization technique, along with Galerkin's method. Within this approach the nonlinear structural model an unsteady indicial based aerodynamic model with dynamic stall are coupled.