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Fundamentals of Fatigue Analysis

Fatigue is a structural failure mode that must be recognized and understood to develop products that meet life cycle durability requirements. In the age of lightweighting, fatigue strength is an important vehicle design requirement as engineers struggle to meet stringent weight constraints without adversely impacting durability. This technical concept course introduces the fatigue failure mode and analysis methods. It explains the physics of material fatigue, including damage accumulation that may progress to product failure over time, and it provides the needed foundation to develop effective fatigue prediction capabilities.
Standard

Nitrogen Absorption/Desorption (Gas Dissolution) in Aircraft Shock Absorbers

2019-04-18
WIP
AIR6942
This document outlines the current state of the art in the understanding of gas in solution in shock absorber oils in unseperated shock absorbers. A literature review, overview of Henry's law, Henry's law coefficients for known gas and oil couples, in-service operational problems, lessons learned, and potential future work will be discussed in the document.
Standard

Landing Gear Based Weight and Balance Systems

2019-04-18
WIP
AIR6941
This document outlines historical systems which have used the landing gear as a sensor or installation point for full aircraft weight and balance systems. A number of systems have been developed, installed, certified, and placed in service but few systems remain in regular use. The document will capture the history of these systems, reasons (where known) for their withdrawal from service, and lessons learned.
Standard

Runway Condition Monitoring Systems

2022-04-13
WIP
AIR6697
This report will document Runway Condition Monitoring systems that provide information intended to reduce or eliminate aircraft runway excursions or overruns that may occur as a result of poor runway conditions.
Standard

SAFE-LIFE LIMITS FOR LANDING GEAR STRUCTURES

2018-04-26
WIP
AIR6949
This document describes the approaches taken to define safe-life limits for the management of fatigue in landing gear structures, and the substantiation of those limits through full-scale fatigue testing. The safe-life scatter factors considered in a range of military and civil regulatory standards are also reviewed.
Standard

Test Method for Catalytic Carbon Brake Disk Oxidation

2013-12-04
WIP
AS6289
The scope of the test method is to provide stakeholders including fluid manufacturers, brake manufacturers, aircraft constructors, aircraft operators and airworthiness authorities with a relative assessment of the effect of deicing chemicals on carbon oxidation. This test is designed to assess the relative effects of runway deicing chemicals by measuring mass change of contaminated and bare carbon samples tested under the same conditions.
Standard

Minimum Environmental Performance Standard for Parts 23, 25, 27, and 29 Aircraft Wheels Brakes, and Wheel and Brake Assemblies

2021-04-27
WIP
AS6961
This SAE Aerospace Standard (AS) prescribes the Minimum Performance Standards (MPS) for environmental conditions that wheel, brake, and wheel and brake assemblies to be used on aircraft certificated under 14 CFR Parts 23, 25, 27, and 29. The environmental requirements in this document shall be used in conjunction with other MPS defined in Technical Standard Orders for the applicable equipment.
Standard

CDIF - Integrated Meta-model Foundation Subject Area

2016-06-15
CURRENT
EIAIS111
The CDIF Family of Standards is primarily designed to be used as a description of a mechanism for transferring information between CASE tools. It facilitates a successful transfer when the authors of the importing and exporting tools have nothing in common except an agreement to conform to CDIF. The language that is defined for the Transfer Format also has applicability as a general language for Import/Export from repositories. The CDIF Integrated Meta-model defined for CASE also has applicability as the basis of standard definitions for use in repositories. The standards which form the complete family of CDIF Standards are documented in EIA/IS-106 CDIF - CASE Data Interchange Format - Overview. These standards cover the overall framework, the transfer format and the CDIF Integrated Meta-model. The diagram in Figure 1 depicts the various standards that comprise the CDIF Family of Standards. The shaded box depicts this Standard and its position in the CDIF Family of Standards.
Journal Article

Controlling Lubricant-Derived Phosphorous Deactivation of the Three-Way Catalysts Part 2: Positive Environmental Impact of Novel ZDP Technology

2010-10-25
2010-01-2257
Prior technical work by various OEMs and lubricant formulators has identified lubricant-derived phosphorus as a key element capable of significantly reducing the efficiency of modern emissions control systems of gasoline-powered vehicles ( 1 , 2 , 3 , 4 , 5 , 6 , 7 , 8 , 9 , 10 , 11 , 12 , 13 ). However, measuring the exact magnitude of the detriment is not simple or straightforward exercise due to the many other sources of variation which occur as a vehicle is driven and the catalyst is aged ( 1 ). This paper, the second one in the series of publications, examines quantitative sets of results generated using various vehicle and exhaust catalyst testing methodologies designed to follow the path of lubricant-derived phosphorous transfer from oil sump to exhaust catalytic systems ( 1 ).
Journal Article

A Sequence Retainable Iterative Algorithm for Rainflow Cycle Counting

2014-01-15
2013-01-9091
To get a sequence retainable rainflow cycle counting algorithm for fatigue analysis, an alternate equivalent explanation to rainflow cycle counting is introduced, based on which an iterative rainflow counting algorithm is proposed. The algorithm decomposes any given load-time history with more than one crest into three sub-histories by two troughs; each sub-history with more than one crest is iteratively decomposed into three shorter sub-histories, till each sub-history obtained contains only one single or no crest. Every sub-history that contains a single crest corresponds to a local closed (full) cycle. The mean load and alternate load component of the local cycle are calculated in parallel with the iterative procedure.
Journal Article

Investigation of Wheel Aerodynamic Resistance of Passenger Cars

2014-04-01
2014-01-0606
There are a number of numerical and experimental studies of the aerodynamic performance of wheels that have been published. They show that wheels and wheel-housing flows are responsible for a substantial part of the total aerodynamic drag on passenger vehicles. Previous investigations have also shown that aerodynamic resistance moment acting on rotating wheels, sometimes referred to as ventilation resistance or ventilation torque is a significant contributor to the total aerodynamic resistance of the vehicle; therefore it should not be neglected when designing the wheel-housing area. This work presents a numerical study of the wheel ventilation resistance moment and factors that affect it, using computational fluid dynamics (CFD). It is demonstrated how pressure and shear forces acting on different rotating parts of the wheel affect the ventilation torque. It is also shown how a simple change of rim design can lead to a significant decrease in power consumption of the vehicle.
Journal Article

Impact of Transient Operating Conditions on Electrical Power System and Component Reliability

2014-09-16
2014-01-2144
Transient operating conditions in electrical systems not only have significant impact on the operating behavior of individual components but indirectly affect system and component reliability and life. Specifically, transient loads can cause additional loss in the electrical conduction path consisting of windings, power electronic devices, distribution wires, etc., particularly when loads introduce high peak vs. average power ratios. The additional loss increases the operating temperatures and thermal cycling in the components, which is known to reduce their life and reliability. Further, mechanical stress caused by dynamic loading, which includes load torque cycling and high peak torque loading, increases material fatigue and thus reduces expected service life, particularly on rotating components (shaft, bearings).
Journal Article

Microstructural Contact Mechanics Finite Element Modeling Used to Study the Effect of Coating Induced Residual Stresses on Bearing Failure Mechanisms

2014-04-01
2014-01-1018
Coatings have the potential to improve bearing tribological performance. However, every coating application process and material combination may create different residual stresses and coating microstructures, and their effect on bearing fatigue and wear performance is unclear. The aim of this work is to investigate coating induced residual stress effects on bearing failure indicators using a microstructural contact mechanics (MSCM) finite element (FE) model. The MSCM FE model consists of a two-dimensional FE model of a coated bearing surface under sliding contact where individual grains are represented by FE domains. Interactions between FE domains are represented using contact element pairs. Unique to this layered rolling contact FE model is the use of polycrystalline material models to represent realistic bearing and coating microstructural behavior. The MSCM FE model was compared to a second non-microstructural contact mechanics (non-MSCM) model.
Journal Article

Investigation of Fatigue Life of 2024-T3 Aluminum Spar Using Extended Finite Element Method (XFEM)

2013-09-17
2013-01-2143
The assessment of the service durability of aerospace components and assemblies has become an important segment of design. In order to meet strict safety requirements, a number of complex and long experiments are carried out. The use of finite element method (FEM) and extended finite element method (XFEM) for the estimation of fatigue life and fatigue crack growth predictions has been proved as a good alternative to the expensive experimental methods. In this paper, both experimental and numerical analyses of 2024-T3 aluminum spar of a light aircraft under variable amplitude loading are presented. FEM has been used for estimation of the spar life to crack initiation, whereas XFEM has been used for fatigue crack growth predictions and fatigue life estimation of damaged spar. The values of stress intensity factors were extracted from the XFEM solution in MorfeoCrack for Abaqus software.
Journal Article

Development of an Aerodynamic Analysis Methodology for Tractor-Trailer Class Heavy Commercial Vehicles

2013-09-24
2013-01-2413
An aerodynamic analysis methodology which makes efficient use of ANSA and FLUENT software's in the aerodynamic design of tractor-trailer class heavy commercial road vehicles is presented. The aerodynamic drag coefficient of the truck is used as the main control parameter to evaluate the performance of the methodology. Analysis methodology development activities include determining optimal FLUENT software analysis parameters for the defined problem (RANS based turbulence models, wall boundary layer models, solution schemes) and the necessary ANSA mesh generation parameters (boundary layer number and growth rate, wall surface mesh resolution, total mesh resolution). Proposed methodology is first constructed based on CFD simulations for the zero-degree yaw angle case of the 1/8 sized GCM geometry. The present results are within 1% of the experimental data.
Technical Paper

Research on Locked Wheel Protection Function of Aircraft Brake System

2021-10-11
2021-01-1269
Locked wheel protection is an important part of antiskid control for aircraft brake control system. Locked wheel protection compares the wheel speed of two or more wheels, if one of the wheels is too slow, locked wheel protection releases the brake pressure on the slow wheel. This work aims to study the control logic for locked wheel protection. Locked wheel protection control logic consists of 3 key factors: paired wheels, active threshold and inhibit velocity. Focus on comparison different options of these 3 factors, all aspects of control logic for locked wheel protection had been expounded in this study. Simulation and calculation analysis is applied for different locked wheel strategies to evaluate the effect. One conclusion is that the greatest wheel speed of the wheel under control shall be set as a reference speed for locked wheel protection. This study provide the basis to design a proper locked wheel protection function of aircraft brake control system.
Technical Paper

Aero Drag Improvement Study on Large Commercial Vehicles Using CFD Lead Approach

2021-09-22
2021-26-0424
Nowadays, E- commerce and logistics business model is booming in India with road transport as a major mode of delivery system using containers. As competition in such business are on rise, different ways of improving profit margins are being continuously evolved. One such scenario is to look at reducing transportation cost while reducing fuel consumption. Traditionally, aero dynamics of commercial vehicles have never been in focus during their product development although literature shows major part of total fuel energy is consumed in overcoming aerodynamic drag at and above 60 kmph in case of large commercial vehicle. Hence improving vehicle exterior aerodynamic performance gives opportunity to reduce fuel consumption and thereby business profitability. Also byproduct of this improvement is reduced emissions and meeting regulatory requirements.
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