Search Results

An evaporative heat sink has been designed and built by AlliedSignal for NASA's Johnson Space Center. The unit is a demonstrator of a primary heat exchanger for NASA's prototype Crew Return Vehicle (CRV), designated the X-38. The primary heat exchanger is responsible for rejecting the heat produced by both the flight crew and the avionics. Spacecraft evaporative heat sinks utilize space vacuum as a resource to control the vapor pressure of a liquid. For the X-38, water has been chosen as the heat transport fluid. A portion of this coolant flow is bled off for use as the evaporant. At sufficiently low pressures, the water can be made to boil at temperatures approaching its freezing point. Heat transferred to liquid water in this state will cause the liquid to evaporate, thus creating a heat sink for the spacecraft's coolant loop. The CRV mission requires the heat exchanger to be compact and low in mass.

An advanced technology has been developed by AlliedSignal Aerospace Equipment Systems (AES) of Tempe, Ariz., which is a paradigm shift in butterfly valve actuation and/or modulation. Butterfly valve actuators are typically sized to overcome friction forces within the valve and the aerodynamic forces acting on the butterfly plate. This new technology uses what was previously considered the detrimental aerodynamic forces acting on the plate to reposition the plate for changing the flow through the valve. The goal in using this new technology is to reduce valve actuator volume by 75%, weight by 25%, and cost by 30%. This paper discusses how butterfly plate aerodynamic forces impact valve actuator sizing and how a new butterfly plate mechanism was developed to use these forces for repositioning the plate. The paper will also describe the technical challenges required during the initial development phase of this program.

The Internal thermal control system (ITCS) for the International Space Station Alpha (ISSA) employs a dual-membrane gas trap to remove and vent noncondensed gases entrained in the water-cooling loop. The removal of noncondensed gas bubbles is significant because the gases impede the performance of the centrifugal pump, interfere with the coolant flow, and affect instrumentation readings. The gas trap utilizes hydrophobic and hydrophilic membrane tube pairs to vent separated gases to ambient. Bench-top tests of the current configuration have demonstrated removal of nitrogen at concentrations up to 8 percent by volume at a 3000 lbm/hr water flow rate. Optimization studies to maximize the removal of noncondensed gases from the water-cooling loop with minimal pressure drop have been performed to determine the ideal membrane configuration. The flight test design uses one hydrophobic hollow fiber per membrane tube pair to minimize water vapor loss.

The need for Air Turbine Starter (ATS) condition monitoring is driven by industry demand for continuous improvement in reliability and reduction in repair and overhaul costs. This paper discusses issues for condition monitoring of Air Turbine Starters (ATS), including the need for condition monitoring, selection of monitoring parameters, current projects, and goals for future designs. The USAF is currently conducting a program to develop a simple, stand-alone device capable of indicating impending failures. This device will likely focus on a combination of temperature monitoring and magnetic chip detection. Future ATS condition monitoring devices should be capable of more comprehensive evaluation of starter parameters.

A noncontacting clearance seal consists of a series of centrifugal air pumps and oil/air separators for air turbine starters on the BR710 and the CFM56-5 engines. Conventional contacting seals for rotating shafts are limited in life due to the formation of oxidized oil coke buildup on the sealing surfaces. The clearance seal directly addresses the problem of viscous heat generation in carbon face and lip seals by eliminating contact. Standard contacting seals typically have local temperature increases of 50 to 75 °F higher than the gearbox sump oil. Heat generation by the clearance seal is minimized, resulting in a significant increase in reliability compared to a standard contacting seal. The reliability increase is estimated for various flight-hour-to-start-cycle ratios in air turbine starter gearboxes.