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Frontal crashes (11-1 o'clock) were reviewed from the National Accident Severity Study file (NASS) for years 1980-87. Adult drivers and front right passengers, with lower extremity injuries of the pelvis, thigh, knee, leg or ankle/foot were reviewed. Analysis of age differences, injury contacts, and effectiveness of the 3-point restraint system were studied. Unrestrained drivers have a higher frequency of knee injuries than passengers, fewer leg injuries than passengers and both have the same frequency of ankle/foot injuries. Older unbelted drivers have more injuries to the pelvis, leg, and ankle/foot region than do young drivers. Passengers have more leg injuries. The instrument panel is the major contact for most of the lower extremity injuries. Lap/shoulder belts significantly reduce lower extremity injury frequency.

SAE Recommended Practice J941 describes the eyellipse, a statistical representation of driver eye locations, that is used to facilitate design decisions regarding vehicle interiors, including the display locations, mirror placement, and headspace requirements. Eye-position data collected recently at University of Michigan Transportation Research Institute (UMTRI) suggest that the SAE J941 practice could be improved. SAE J941 currently uses the SgRP location, seat-track travel (L23), and design seatback angle (L40) as inputs to the eyellipse model. However, UMTRI data show that the characteristics of empirical eyellipses can be predicted more accurately using seat height, steering-wheel position, and seat-track rise. A series of UMTRI studies collected eye-location data from groups of 50 to 120 drivers with statures spanning over 97 percent of the U.S. population. Data were collected in thirty-three vehicles that represent a wide range of vehicle geometry.

Most human figure models used in ergonomic analyses present postural comfort ratings based on joint angles, and present a single comfort score for the whole body or on a joint-by-joint basis. The source data for these ratings is generally derived from laboratory studies that link posture to ratings. Lacking in many of these models is a thorough treatment of the distribution of ratings for the population of users. Information about ratings distributions is necessary to make cost-effective tradeoffs when design changes affect subjective responses. This paper presents experimental and analytic methods used to develop distribution models for incorporating subjective rating data in ergonomic assessments.

A round-robin center of gravity height measurement study was conducted to assess current practice in the measurement of the vertical position of the center of gravity (c.g.) of light truck-type vehicles. The study was performed by UMTRI for the Motor Vehicle Manufacturers Association. The laboratories participating in the study were those of Chrysler Corporation, Ford Motor Company, General Motors Corporation, and the National Highway Traffic Safety Administration. The primary objectives of this study were (i) to determine to what extent the differing experimental procedures used by the participating laboratories at the time of the study result in significant differences in the measured vertical position of the center of mass of light truck-type vehicles, and (ii) to gain insight into the physical causes of such differences.

Law enforcement officers (LEO) make extensive use of vehicles to perform their jobs, often spending large portions of a shift behind the wheel. Few LEO vehicles are purpose-built; the vast majority are modified civilian vehicles. Data from the field indicate that LEO suffer from relatively high levels musculoskeletal injury that may be due in part to poor accommodation provided by their vehicles. LEO are also exposed to elevated crash injury risk, which may be exacerbated by a compromise in the performance of the occupant restraint systems due to body-borne equipment. A pilot study was conducted to demonstrate the application of three-dimensional anthropometric scanning and measurement technology to address critical concerns related to vehicle design. Detailed posture and belt fit data were gathered from five law enforcement officers as they sat in the patrol vehicles that they regularly used and in a mockup of a mid-sized vehicle.

Tilt-table testing is one means of quantifying the static roll stability of highway vehicles. By this technique, a test vehicle is subjected to a physical situation analogous to that experienced in a steady state turn. Although the analogy is not perfect, the simplicity and fidelity of the method make it an attractive means for estimating static rollover threshold. The NHTSA has suggested the tilt-table method as one means of regulating the roll stability properties of light trucks and utility vehicles. One consideration in evaluating the suitability of any test method for regulatory use is repeatability, both within and among testing facilities. As a first step toward evaluating the repeatability of the tilt-table method, an experimental study examining the sensitivity of tilt-table test results to variables associated with methodology and facility was conducted by UMTRI for the Motor Vehicle Manufacturers Association. This paper reports some of the findings of that study.

This study was initiated to evaluate the performance of the SAE J826 3-D manikin in seats that span a range of cushion firmness and contour levels. The manikin measures of H-point location, seatback angle, and seatpan angle (measured using a modified-manikin procedure) are compared with the human measures of hip-joint-center (HJC) location, torso angle, and thigh angle for forty drivers. The results indicate that the manikin H-point provides a reasonably consistent, though somewhat offset, measure of driver HJC location for the range of seats tested. This study found that seats with the same manikin-measured seatback angle produce different occupant torso angles. The data also suggest that for a given vehicle seat, the manikin-measured seatback angle can be used to predict the change in torso angle produced by adjusting the seatback inclination.

Although driver-side airbag systems provide protection against serious head and chest injuries in frontal impacts, injuries produced by the airbag itself have also been reported. Most of these injuries are relatively minor, and consist primarily of skin abrasions and burns. Previous investigations have addressed the mechanisms of airbag-induced skin abrasion. In the current research, laboratory studies related to the potential for thermal burns due to high-temperature airbag exhaust gas were conducted. A laboratory apparatus was constructed to produce a 10-mm-diameter jet of hot air that was directed onto the leg skin of human volunteers in time-controlled pulses. Skin burns were produced in 70 of 183 exposures conducted using air temperatures ranging from 350 to 550°C, air velocities from 50 to 90 m/s, and exposure durations from 50 to 300 ms.

An appropriately contoured lumbar support is widely regarded as an essential component of a comfortable auto seat. A frequently stated objective for a lumbar support is to maintain the sitter's lumbar spine in a slightly extended, or lordotic, posture. Although sitters have been observed to sit with substantial lordosis in some short-duration testing, long-term postural interaction with a lumbar support has not been documented quantitatively in the automotive environment. A laboratory study was conducted to investigate driver posture with three seatback contours. Subjects† from four anthropometric groups operated an interactive laboratory driving simulator for one-hour trials. Posture data were collected by means of a sonic digitizing system. The data identify driver-selected postures over time for three lumbar support contours. An increase of 25 mm in the lumbar support prominence from a flat contour did not substantially change lumbar spine posture.

This paper describes an ongoing effort to develop computer-simulated instrumentation for the UMTRI Driver Interface Research Simulator. The speedometer, tachometer, engine and fuel gauges, along with warning lights are back projected onto a screen in front of the driver. The image is generated by a Macintosh running LabVIEW. Simulated instrumentation (instead of a production cluster) was provided so that new display designs can be rapidly generated and tested. This paper addresses the requirements for prototyping software, the advantages and disadvantages of the packages available, and the UMTRI implementation of the software, and its incorporation into the driving simulator.

Prominent, longitudinally convex lumbar supports are frequently recommended for auto seats based on the assumption that such supports will induce sitters to choose postures with substantial lumbar lordosis. Lumbar lordosis has been associated with reduced spine loading as measured by pressure in the intervertebral disks. Data from a laboratory study of the influence of lumbar support on driving posture demonstrate that, on average, lumbar lordosis is not strongly affected by large increases in lumbar support prominence. These findings, and their implications for seat design, are reviewed.

Dynamic seat-position testing conducted recently at UMTRI on several different vehicles indicates that, in many cases, the current seating accommodation model represented in SAE J1517 does not accurately predict the distribution of driver seat positions. In general, J1517 tends to predict population percentile seat positions that are forward of observed percentile seat positions, and differences can be as much as 60 mm. It was hypothesized that vehicle factors other than seat height can have substantial and independent effects on driver seat position. The effects of steering-wheel position, seat height, seat-cushion angle, and transmission type on driver fore/aft seat position are being investigated, and results are being used to develop a new driver seating accommodation model called SAM.

Data from the 1990 U.S. Nationwide Personal Transportation Survey were analyzed to determine the distribution of trip durations and sitting times for use in the design of automobile seat comfort studies. Two measures relating to the incidence and prevalence of long-term sitting were calculated and presented for the U.S. population and various subgroups. The information can be used to select an appropriate test duration for comfort studies. The subgroup data allow the test duration to be tailored for specific market segments.

In a review of 540 crashes in which the steering-wheel airbag deployed, 38% of the drivers sustained some level of upper extremity injury. The majority of these were AIS-1 injuries including abrasions, contusions and small lacerations. In 18 crashes the drivers sustained AIS-2 or-3 level upper extremity injuries, including fractures of the radius and/or ulna, or of the metacarpal bones, all related to airbag deployments. It was determined that six drivers sustained the fracture(s) directly from the deploying airbag or the airbag module cover. The remaining 12 drivers had fractures from the extremity being flung into interior vehicle structures, usually the instrument panel. Most drivers were taller than 170 cm and, of the 18 drivers, 10 were males.

A test series using unembalmed cadavers was conducted to investigate thoracic response differences in lateral impacts between high energy (rib fractures produced) and low energy (no rib fractures produced) testing and also the response to low energy impacts for different impact directions (frontal, 45°, and lateral). Five of the test subjects were instrumented with a nine-accelerometer package and an eighteen-accelerometer array to measure thoracic response. Seven of the test subjects were instrumented with a triaxial accelerometer on the head and a six-accelerometer array to measure thoracic response. Impact events were performed with either the UMTRI pendulum impact device or the UMTRI pneumatic impact device. The subject was struck with a free-traveling mass (25 or 56 kg) which was fitted with either a 15 cm round or 20 cm square rigid metal surface.

This paper describes the methodology and results from a project involving development of anthropometrically based design specifications for a family of advanced adult anthropomorphic dummies. Selection of family members and anthropometric criteria for subject sample selection were based on expected applications of the devices and on an analysis of U.S. population survey data. This resulted in collection of data for dummy sizes including a small female, a mid-sized male, and a large male. The three phases of data collection included: 1. in-vehicle measurements to determine seat track position and seating posture preferred by the subjects for use in development of laboratory seat bucks; 2. measurement of subject/seat interface contours for fabrication of an average hard seat surface for use in the buck; and 3. measurement of standard anthropometry, seated anthropometry (in the buck), and three-dimensional surface landmark coordinates using standard and photogrammetric techniques.

The side impact, recently and currently the subject to of much debate, controversy and proposed NHTSA rule making, is a difficult type of crash to significantly reduce serious injuries and fatalites. Results from real-world crash investigations presents a confusing picture for the near-side passenger compartment crash. A direct relationship between the amount of crush and injury severity levels (MAIS) is not apparent. Exemplar cases of tow-a-way/injury crashes are presented at all AIS injury level of drivers in crashes with direct driver door crush damage.

Recent research in the ASPECT (Automotive Seat and Package Evaluation and Comparison Tools) program has led to the development of a new method for automobile driver posture prediction, known as the Cascade Model. The Cascade Model uses a sequential series of regression functions and inverse kinematics to predict automobile occupant posture. This paper presents an alternative method for driver posture prediction using data-guided kinematic optimization. The within-subject conditional distributions of joint angles are used to infer the internal cost functions that guide tradeoffs between joints in adapting to different vehicle configurations. The predictions from the two models are compared to in-vehicle driving postures.

Pregnant occupants pose a particular challenge to safety engineers because of their different anthropometry and the additional “occupant within the occupant.” A detailed study of the anthropometry and seated posture of twentytwo pregnant drivers over the course of their pregnancies was conducted. Subjects were tested in an adjustable seating buck that could be configured to different vehicle package geometries with varying belt anchorage locations. Each subject was tested four times over the course of her pregnancy to examine changes in seat positioning, seated anthropometry, and positioning of the lap and shoulder belts with gestational age. Data collected include preferred seating positions of pregnant drivers, proximity of the pregnant occupant to the steering wheel and airbag module, contours of the subjects’ torsos and abdomens relative to seat-belt centerline contours, and subject perceptions of their seated posture and proximity to vehicle components.

A new method of predicting automobile occupant posture is presented. The Cascade Prediction Model approach combines multiple independent predictions of key postural degrees of freedom with inverse kinematics guided by data-based heuristics. The new model, based on posture data collected in laboratory mockups and validated using data from actual vehicles, produces accurate posture predictions for a wide range of passenger car interior geometries. Inputs to the model include vehicle package dimensions, seat characteristics, and occupant anthropometry. The Cascade Prediction Model was developed to provide accurate posture prediction for use with any human CAD model, and is applicable to many vehicle design and safety assessment applications.