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Journal Article

Driving Simulator Performance in Charcot-Marie-Tooth Disease Type 1A

2019-05-10
Abstract Introduction: This study evaluates driving ability in those with Charcot Marie Tooth Disease Type 1A, a hereditary peripheral neuropathy. Methods: Individuals with Charcot Marie Tooth Disease Type 1A (n = 18, age = 42 ± 7) and controls (n = 19; age = 35 ± 10) were evaluated in a driving simulator. The Charcot Marie Tooth Neuropathy Score version 2 was obtained for individuals. Rank Sum test and Spearman rank correlations were used for statistical analysis. Results: A 74% higher rate of lane departures and an 89% higher rate of lane deviations were seen in those with Charcot Marie Tooth Disease Type 1A than for controls (p = 0.005 and p < 0.001, respectively). Lane control variability was 10% higher for the individual group and correlated with the neuropathy score (rS = 0.518, p = 0.040), specifically sensory loss (rS = 0.710, p = 0.002) and pinprick sensation loss in the leg (rS = 0.490, p = 0.054).
Journal Article

Development of Safe and Sustainable EPAS (Electric Power Assist Steering) System for Emerging Markets

2018-04-07
Abstract The vehicle attributes developed for emerging markets like India are unique because of different topographical conditions, diversity and culture within the different states. Major attributes in vehicle development process is development of safe and sustainable vehicle systems (steering, brakes etc.) for the driver. India is presently an emerging market for automotive sector. With booming economy, purchasing power of the consumer has gone up in the past few years. Most of young population of India have started buying the cars. At the same time, India’s road infrastructure, vehicle regulations have exalted over the years. The consumer cognizance towards the vehicles have started changing now. They want safer, robust system in their vehicles with new convenience features at affordable cost. In recent years, almost all OEM’s in India have migrated steering systems from HPAS to EPAS for payback on fuel economy and weight.
Journal Article

Aerodynamic Characterization of a Full-Scale Compact Car Exposed to Transient Crosswind

2021-04-07
Abstract The transient surface pressure over a full-scale, operational compact automotive vehicle—a Volkswagen Golf 7—exposed to transient crosswinds with relative yaw angles of β = 22-45° has been characterized. Experiments were performed at the BMW side-wind facility in Aschheim, Germany. Measurements of the incoming flow in front of the car were taken with eleven five-hole dynamic pressure probes, and separately, time-resolved surface pressure measurements at 188 locations were performed. Unsteady characteristics (not able to be identified in quasi-steady modelling) have been identified: the flow in separated regions on the vehicle’s leeward side takes longer to develop than at the windward side, and spatially, the vehicle experiences local crosswind as it gradually enters the crosswind.
Journal Article

Simulation of the Steering System Power Demand during the Concept Phase Focusing on Tire Modelling at Standstill

2021-11-09
Abstract Estimating the power demand of a steering system is one of the main tasks during steering system development in the concept phase of a vehicle development process. Most critical for typical axle kinematics are parking maneuvers with simultaneously high rack forces and velocities. Therefore, the focus of the article is a tire model for standstill, which can be parametrized without measurements, only having tire dimensions and conditions (inflation pressure and wheel load) as input. Combined with a double-track model, a vehicle model is developed, which is able to predict the rack force and is fully applicable during the concept phase. The article demonstrates quantitatively that the tie rod forces, and thereby especially the tire bore torque, cause the largest fraction of the power demand at the rack. For this reason, the prediction of the bore torque is investigated in detail, whereby basic approaches from the literature are analyzed and enhanced.
Journal Article

Multi-Chamber Tire Concept for Low Rolling-Resistance

2019-04-08
Abstract Rolling-resistance is leading the direction of numerous tire developments due to its significant effect on fuel consumption and CO2 emissions considering the vehicles in use globally. Many attempts were made to reduce rolling-resistance in vehicles, but with no or limited success due to tire complexity and trade-offs. This article investigates the concept of multiple chambers inside the tire as a potential alternative solution for reducing rolling-resistance. To accomplish that, novel multi-chamber designs were introduced and numerically simulated through finite-element (FE) modeling. The FE models were compared against a standard design as the baseline. The influences on rolling-resistance, grip, cornering, and mechanical comfort were studied. The multi-chambers tire model reduced rolling-resistance considerably with acceptable trade-offs. Independent air volumes isolating tread from sidewalls would maintain tire’s profile effectively.
Journal Article

A Review on Physical Mechanisms of Tire-Pavement Interaction Noise

2019-05-16
Abstract Tire-pavement interaction noise (TPIN) dominates for passenger cars above 40 km/h and trucks above 70 km/h. Numerous studies have attempted to uncover and distinguish the basic mechanisms of TPIN. However, intense debate is still ongoing about the validity of these mechanisms. In this work, the physical mechanisms proposed in the literature were reviewed and divided into three categories: generation mechanisms, amplification mechanisms, and attenuation mechanisms. The purpose of this article is to gather the published general opinions for further open discussions.
Journal Article

A Systematic Mapping Study on Security Countermeasures of In-Vehicle Communication Systems

2021-11-16
Abstract The innovations of vehicle connectivity have been increasing dramatically to enhance the safety and user experience of driving, while the rising numbers of interfaces to the external world also bring security threats to vehicles. Many security countermeasures have been proposed and discussed to protect the systems and services against attacks. To provide an overview of the current states in this research field, we conducted a systematic mapping study (SMS) on the topic area “security countermeasures of in-vehicle communication systems.” A total of 279 papers are identified based on the defined study identification strategy and criteria. We discussed four research questions (RQs) related to the security countermeasures, validation methods, publication patterns, and research trends and gaps based on the extracted and classified data. Finally, we evaluated the validity threats and the whole mapping process.
Journal Article

Recent Development in Friction Stir Welding Process: A Review

2020-09-09
Abstract The Friction stir welding (FSW) is recently presented so to join different materials without the melting process as a solid-state joining technique. A widely application for the FSW process is recently developed in automotive industries. To create the welded components by using the FSW, the plunged probe and shoulder as welding tools are used. The Finite Element Method (FEM) can be used so to simulate and analyze material flow during the FSW process. As a result, thermal and mechanical stresses on the workpiece and welding tool can be analyzed and decreased. Effects of the welding process parameters such as tool rotational speed, welding speed, tool tilt angle, depth of the welding tool, and tool shoulder diameter can be analyzed and optimized so to increase the efficiency of the production process. Material characteristics of welded parts such as hardness or grain size can be analyzed so to increase the quality of part production.
Journal Article

Crashworthiness Performance of Multi-Cornered Structures under Quasi-Static Compression and Dynamic Axial Loading Conditions

2020-08-11
Abstract With increased consumer demand for fuel efficient vehicles as well as more stringent greenhouse gas regulations and/or Corporate Average Fuel Economy (CAFE) standards from governments around the globe, the automotive industry, including the OEM (Original Equipment Manufacturers) and suppliers, is working diligently to innovate in all areas of vehicle design. In addition to improving aerodynamics, enhancing internal combustion engines and transmission technologies, and developing alternative fuel vehicles, mass reduction has been identified as an important strategy in future vehicle development. In this article, the development, analysis, and experiment of multi-cornered structures are presented. To achieve mass reduction, two non-traditional multi-cornered structures, with twelve- and sixteen-cornered cross-sections, were developed separately by using computer simulations.
Journal Article

Design of High-Lift Airfoil for Formula Student Race Car

2018-12-05
Abstract A two-dimensional model of three elements, high-lift airfoil, was designed at a Reynolds number of ?????? using computational fluid dynamics (CFD) to generate downforce with good lift-to-drag efficiency for a formula student open-wheel race car basing on the nominal track speeds. The numerical solver uses the Reynolds-averaged Navier-Stokes (RANS) equation model coupled with the Langtry-Menter four-equation transition shear stress transport (SST) turbulence model. Such model adds two further equations to the ?? − ?? SST model resulting in an accurate prediction for the amount of flow separation due to adverse pressure gradient in low Reynolds number flow. The ?? − ?? SST model includes the transport effects into the eddy-viscosity formulation, whereas the two equations of transition momentum thickness Reynolds number and intermittency should further consider transition effects at low Reynolds number.
Journal Article

Automated Guided Vehicles for Small Manufacturing Enterprises: A Review

2018-09-17
Abstract Automated guided vehicle systems (AGVS) are the prominent one in modern material handling systems used in small manufacturing enterprises (SMEs) due to their exciting features and benefits. This article pinpoints the need of AGVS in SMEs by describing the material handling selection in SMEs and enlightening recent technological developments and approaches of the AGVS. Additionally, it summarizes the analytical and simulation-based tools utilized in design problems of AGVS along with the influence of material handling management and key hurdles of AGVS. The current study provides a limelight towards making smart automated guided vehicles (AGVs) with the simplified and proper routing system and favorable materials and more importantly reducing the cost and increasing the flexibility.
Journal Article

Increased Thread Load Capability of Bolted Joints in Light Weight Design

2017-06-29
Abstract Within the scope of today’s product development in automotive engineering, the aim is to produce lighter and solid parts with higher capabilities. On the one hand lightweight materials such as aluminum or magnesium are used, but on the other hand, increased stresses on these components cause higher bolt forces in joining technology. Therefore screws with very high strength rise in importance. At the same time, users need reliable and effective design methods to develop new products at reasonable cost in short time. The bolted joints require a special structural design of the thread engagement in low-strength components. Hence an extension of existing dimensioning of the thread engagement for modern requirements is necessary. In the context of this contribution, this will be addressed in two ways: on one hand extreme situations (low strength nut components and high-strength fasteners) are considered.
Journal Article

Development of Framework for Lean Implementation: An Interpretive Structural Modeling and Interpretive Ranking Process Approach

2021-04-30
Abstract Today’s explosive condition of the market is compelling the manufacturing organizations to switch from traditional manufacturing (TM) to lean manufacturing (LM) to create a footprint in this competitive era. In this article, 16 critical success factors (CSFs) for LM implementation are identified through a vast literature review, the opinion of academicians and industry experts and interpretive structural modeling (ISM) is used to create interrelationships among the identified CSFs, and interpretive ranking process (IRP) rank these CSFs based on dominance with respect to performance dimensions. Leadership and management made the foundation of an ISM model while the training and people development have secured the first rank in the IRP model. Implementation of such ISM- and IRP-based models of CSF would give a clear understanding of these CSFs so that LM researchers, decision-makers, managers, and practitioners of LM will use their resources more efficiently.
Journal Article

Vehicle Stability Control through Optimized Coordination of Active Rear Steering and Differential Driving/Braking

2018-07-05
Abstract In this article, a hierarchical coordinated control algorithm for integrating active rear steering and driving/braking force distribution (ARS+D/BFD) was presented. The upper-level control was synthesized to generate the required rear steering angle and external yaw moment by using a sliding-mode controller. In the lower-level controller, a control allocation algorithm considering driving/braking actuators and tire forces constraints was designed to assign the desired yaw moment to the four wheels. To this end, an optimization problem including several equality and inequality constraints were defined and solved analytically. Finally, computer simulation results suggest that the proposed hierarchical control scheme was able to help to achieve substantial enhancements in handling performance and stability.
Journal Article

Functional Modelling of Systems with Multiple Operation Modes: Case Study on an Active Spoiler System

2021-11-29
Abstract This article presents the application of the Enhanced Sequence Diagram (ESD) for the analysis of the functionality of a system with shape-changing aspects in the context of its multiple operational modes, considering an active real spoiler as a case study. The article provides new insights on the ESD support for model-based capture and articulation of functional requirements across multiple operation modes of the same system, with appropriate detail on attributes and metrics, and the alignment of these attributes and metrics in line with the concept of time through scope lines. The article also provides a comprehensive argument and discussion, exemplified based on the case study, for the support that the ESD provides for early systems functional and architecture analysis, within the context of a broader model-based Failure Mode Analysis methodology.
Journal Article

A Willingness to Learn: Elder Attitudes toward Technology

2021-07-06
Abstract The ability of senior citizens as well as other members of the general population to engage in an effective manner with technology is of increasing importance as new and innovative technologies become available. While recognizing the challenges that technologies can have on different populations, the ability to interact successfully with new technologies will, for seniors, have important consequences that can affect their quality of life and those of their families in numerous and important ways. This study, building upon previous research, examines the major dimensions of decision-making regarding attitudes toward autonomous vehicle technologies (ATVs) and their use. The study utilized data from a study of senior citizens in the Dallas-Fort Worth (DFW) area and compared the results with a sample of graduate students from a local university.
Journal Article

Evaluating How Functional Performance in Aerospace Components Is Affected by Geometric Variation

2018-06-05
Abstract Geometric variation stemming from manufacturing can be a limiting factor for the quality and reliability of products. Therefore, manufacturing assessments are increasingly being performed during the early stages of product development. In the aerospace industry, products are complex engineering systems, the development of which require multidisciplinary expertise. In such contexts, there are significant barriers against assessing the effects of geometric variation on the functionality of products. To overcome these barriers, this article introduces a new methodology consisting of a modelling approach linked to a multidisciplinary simulation environment. The modelling approach is based on the parametric point method, which allows point-scanned data to be transferred to parameterised CAD models. In a case study, the methodology is implemented in an industrial setting.
Journal Article

Extending the Range of Data-Based Empirical Models Used for Diesel Engine Calibration by Using Physics to Transform Feature Space

2019-03-14
Abstract A new method that allows data-enabled (empirical) models, commonly used for automotive engine calibration, to extrapolate beyond the range of training data has been developed. This method used a physics-based system-level one-dimensional model to improve interpolation and allow extrapolation for three data-based algorithms, by modifying the model input (feature) space. Neural network, regression, and k-nearest neighbor predictions of engine emissions and volumetric efficiency were greatly improved by generating 736,281 artificial feature spaces and then performing feature selection to choose feature spaces (feature selection) so that extrapolations in the original feature space were interpolations in the new feature space. A novel feature selection method was developed that used a two-stage search process to uniquely select the best feature spaces for every prediction.
Journal Article

A New Approach for Development of a High-Performance Intake Manifold for a Single-Cylinder Engine Used in Formula SAE Application

2019-07-26
Abstract The Formula SAE (FSAE) is an international engineering competition where a Formula style race car is designed and built by students from worldwide universities. According to FSAE regulation, an air restrictor with circular cross section of 20 mm for gasoline-fuelled and 19 mm for E-85-fuelled vehicles is to be incorporated between the throttle valve and engine inlet. The sole purpose of this regulation is to limit the airflow to the engine used. The only sequence allowed is throttle valve, restrictor and engine inlet. A new approach of combining ram theory and acoustic theory methods are investigated to increase the performance of the engine by designing an optimized intake runner for a particular engine speed range and an optimized plenum volume in this range. Engine performance characteristics such as brake power, brake torque and volumetric efficiency are taken into considerations.
Journal Article

Finding Diverse Failure Scenarios in Autonomous Systems Using Adaptive Stress Testing

2019-12-18
Abstract Identifying and eliminating failure scenarios is critical in the development of autonomous vehicle (AV) systems. However, finding such failures through real-world vehicle-level testing is a difficult task as system disengagements and accidents are rare occurrences. Simulation approaches have been proposed to supplement vehicle-level testing and reduce the costs associated with operating large fleets of autonomous test vehicles. While one can run more vehicles in simulation than in the real world, applying traditional Monte Carlo sampling techniques to find failures still yields an unguided search and a large waste of computing resources. A more directed method than random sampling is needed to identify failure scenarios in a computationally efficient manner. Adaptive Stress Testing (AST) is a method that uses reinforcement learning (RL) paradigms to efficiently find failure scenarios in stochastic sequential decision-making systems.
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