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The 16 papers in this technical paper colection present advancement of auto safety-related technologies that deal with roof crush testing, pedestrian safety, front, side and rear impact, simulation of interior head impact, FE study of factors on risk of KTH injuries in frontal impact, CAE methods and testing, and field modeling and assessment techniques.

This technical paper collection contains 20 papers presenting new technologies and research in the area of vehicle rear-end collision, rollover collision and lateral impacts. Papers may be related to analysis of crash compatibility, statistical data analysis, design of vehicle systems, biomechanics and dummy development. To see a listing of papers included in this special publication, click on the papers link below.

The 23 papers in this technical paper collection address occupant protection with regards to rear impact, rollover, and side impact. Topics include: the effectiveness of curtain side air bags; side impact sensing calibration; door side impact countermeasure; off-road rollover dynamics; steer-induced rollovers; estimating variation in roof strength; occupant pocketing kinematics during whiplash assessments; rear occupant head restraint interaction in high-severity rear impact using BioRID and HIII; and more.

The 13 papers in this technical paper collection look at occupant protection in terms of structural crashworthiness and safety test methodology. Topics covered include: crash energy in vehicle-to-vehicle (VTV) impacts; plastic beams for automobile low-speed rear impact; evaluation of dynamic roof deformation in rollover crash tests; vehicle integrated non-intrusive monitoring of driver biological signals; and more.

The 22 papers in this technical paper collection discuss occupant safety, including rollover and side impact, safety test methodology, and structural crashworthiness. Topics covered included vehicle design, restraint systems design, crash test analysis, CAE simulations and statistical trends analysis, post-crash pedestrian kinematics, and more. The 23 papers in this technical paper collection discuss occupant safety, including rollover and side impact, safety test methodology, and structural crashworthiness. Topics covered included vehicle design, restraint systems design, crash test analysis, CAE simulations and statistical trends analysis, post-crash pedestrian kinematics, and more.

This technical paper collection covers papers with an emphasis on, but not limited to, innovative ideas to enhance automotive safety with improved material constitutive modeling, analysis method developments, simulation and pre/post processing tools, optimization techniques, crash code developments, finite element model updating, model validation and verification techniques, dummies and occupants, restraint systems, passive safety as well as lightweight material applications and designs.

Papers with an emphasis on, but not limited to, innovative ideas to enhance automotive safety with improved material constitutive modeling, analysis method developments, simulation and pre/post processing tools, optimization techniques, crash code developments, finite element model updating, model validation and verification techniques, dummies and occupants, restraint systems, passive safety as well as lightweight material applications and designs are included in the collection.

Papers with an emphasis on, but not limited to, innovative ideas to enhance automotive safety with improved material constitutive modeling, analysis method developments, simulation and pre/post processing tools, optimization techniques, crash code developments, finite element model updating, model validation and verification techniques, dummies and occupants, restraint systems, passive safety as well as lightweight material applications and designs are included in the collection.

Vehicle handing and ride are the critical attributes for customers while buying new passenger vehicle. Hence it is very important to design suspension which meets customer expectations. Often tuning of suspension parameters is very difficult at later stage like wheelbase, vehicle center of Gravity and other suspension parameters like roll center heights etc. A parametric mathematical model is built to study the effect of these parameters of vehicle handling and ride attributes at concept stage. These models are used to calculate the suspension ride rates, spring rates and Anti roll bar diameters for meeting target vehicle ride and handling performance. The model also calculates natural frequency of suspension and vehicle for understanding pitch and roll behaviours.

The lifting and excavating industry are not as advanced as automotive in the use of modern CAE tools in the early stages of design and development of heavy machinery. There is still a lack of confidence in the integrity of the results from FE simulations and optimisation and this becomes a barrier to the adoption of virtual prototyping for vehicle verification. R&D of Tata Steel has performed tests on two forklift truck overhead guards supplied by a major manufacturer. Based on the international standard for Falling Object Protective Structures (FOPS) as an initial input to the method of testing, the main aim of this study was to generate as much test data as possible to correlate the Finite Element (FE) simulations of two tests - a static and a dynamic test. The static test was developed to deform the overhead guard plastically in a slow controlled manner, so it would be easier to correlate the measured data to FE simulation.

This SAE J2971 Recommended Practice Truck and Bus Aerodynamic Device Terminology document describes a standard naming convention of aerodynamic devices and technologies used to control aerodynamic forces on truck and buses weighing more than 10,000 pounds (including trailers).

The objective of this study was to demonstrate the ability to reproduce the impact environment occurring in rollover crash tests. There are over 26,000 fatalities and serious injuries annually occurring in rollover accidents in the United States [1]. Many of these are to restrained occupants and their head and spinal injuries have been associated with contact with the roof structure. Finite element models of the Hybrid III dummy and vehicles were used to model the rollover crash tests conducted for Ford. The rollover crash tests involved a production vehicle in a baseline form and one with a roll cage added to it. The impact conditions were incorporated and the results compared with the published test results. The results show that finite element modeling can reproduce the results from rollover crash tests.

Over the last twenty years, large improvements in occupant safety have been made in NASCAR®'s (National Association for Stock Car Auto Racing, Inc.) racing series. While proper occupant protection requires both occupant restraint and preservation of sufficient occupant survival space, this study is focused mainly on the latter of these two necessities. The NASCAR tubular vehicle chassis has evolved through the years to provide improved protection for the driver in rollover incidents. The chassis has continued to progress over time to improve its strength as unique crashes sometimes highlighted opportunities for advancement. Recent enhancements tested using computer modeling, quasi-static testing, and full scale drop tests have improved the roof structure of the stock car chassis. These improvements have been incorporated into the 2013 NASCAR Sprint Cup and Nationwide Series cars.

An All-Terrain Vehicle (ATV) as defined by the American National Standards Institute (ANSI) is a vehicle that travels on low pressure tires and with a seat that is straddled by the operator, along with the handlebars for steering control. A roll cage can be defined as a skeleton of an ATV. It forms a structural base and 3-D shell around the driver. In case of impacts and roll over incidents, the roll cage is responsible for the protection of driver. The objective is to design, analyze and optimize the roll cage under a set of particular rules given by Society of Automotive Engineers (SAE). The static analysis is carried out using CATIA V5 software for different collisions like front, side, rear and roll over. The main objective of the analysis is to obtain a roll cage enough strong to bear such adverse conditions as well as light in weight for better performance. The safety of roll cage can be ensured by obtaining optimum factor of safety.

The Equipment Manufacturers Institute (EMI) sponsored a literature search conducted by Triodyne, Inc. which attempted to identify all “Operator Protective Zones” ever utilized in the world. This effort was intended to determine whether published information existed to define a more compact Operator Protective Zone than those of current SAE (ASAE) standards for possible utilization in developing a new standard for a more compact design of Rollover Protective Structures (ROPS) for small agricultural tractors. The research has led Triodyne to conclude that the Operator Protective Zones upon which the current SAE (ASAE) ROPS standards are based are the only substantiated zones available for possible application to small agricultural tractors.

As reported by Wright and Carpenter (1) and others, the number of accidents resulting in serious injuries and deaths associated with All Terrain Vehicle (ATV) use increased dramatically during the 1980s. It was decided that a safer, more stable ATV should be and could be built. Three-wheel and four-wheel ATVs were considered. Two three-wheel ATVs and a four-wheel ATV were modified and fabricated as prototypes. While improvements of the three-wheel ATVs were realized, there were still considerable stability problems that could not be sufficiently corrected. The four-wheel prototype, denoted as RCX 250 (roll cage experimental vehicle with a 250 cc engine), demonstrated feasibility with clear improvements in safety. Analysis of the dynamics of the RCX 250 along with the description of the features and the test results are discussed.

This report discusses the use of specialized analytical procedures that can be used to predict the structural behavior of ROPS and machine frame systems subjected to testing as described in SAE Recommended Practice J1040. For practical reasons, these complex calculations require the use of computerized methods. Specific approaches that are thought to be essential to preparing accurate analytical predictions are described. The importance of an experienced ROPS analyst is reviewed. The use of analytical procedures to predict the performance of ROPS is especially desirable for ROPS designed for installation on very large off-road machines, where problems of testing are extraordinarily great, and for predicting the effects of changes to proven ROPS designs before retesting. This report also covers the use of these analytical techniques as ROPS design tools.

Abstract The objective of this article is to evaluate the effects of different blast protective modules to military vehicle structures and occupants. The dynamic responses of the V-shape integral basic armor, the add-on honeycomb sandwich structure module, and the anti-shock seat-dummy system were simulated and analyzed. The improvements of occupant survivability by different protective modules were compared using occupant injury criteria. The integral armored cab can maintain the integrity of the cab body structure. The add-on honeycomb sandwich armor reduces the peak structural deformation and velocity of the cab floor by 34.9% and 47.4%, respectively, compared with the cab with integral armors only. The integral armored cab with the anti-shock seat or the honeycomb sandwich structures reduces the occupant shock responses below the injury criteria. For different blast threat intensities, the selection of appropriate protective modules can meet protection requirements.

Abstract To protect ship equipment of river and sea transport, it is suggested to use polymeric protective coatings based on epoxy diane oligomer ED-20, polyethylene polyamine (PEPA) curing agent and filler, which is a departure from industrial production. Thus the purpose of the work is analysis of major dependency of the properties on the content of fillers that allowed to revealed the critical filler content (furnace black) in composites to form a protective coating with the required set of characteristics. The infrared (IR) spectral analysis was used to investigate the presence of bonds on the surface of particles of the PM-75 furnace black, which allows us to assess the degree of cross-linking of the polymer. The influence of the content of dispersed furnace black on the physicomechanical and thermophysical properties and the structure of the protective coating is investigated.