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As the United States makes plans to return astronauts to the moon and eventually send them on to Mars, designing the most effective, efficient, and robust spacesuit life support system that will operate successfully in dusty environments is vital. Some knowledge has been acquired regarding the contaminants and level of infiltration that can be expected from lunar and Mars dust, however, risk mitigation strategies and filtration designs that will prevent contamination within a spacesuit life support system are yet undefined. A trade study was therefore initiated to identify and address these concerns, and to develop new requirements for the Constellation spacesuit element Portable Life Support System. This trade study investigated historical methods of controlling particulate contamination in spacesuits and space vehicles, and evaluated the possibility of using commercial technologies for this application. The trade study also examined potential filtration designs.

During an ExtraVehicular Activity (EVA), both the heat generated by the astronaut's metabolism and that produced by the Portable Life Support System (PLSS) must be rejected to space. The heat sources include the heat of adsorption of metabolic CO2, the heat of condensation of water, the heat removed from the body by the liquid cooling garment and the load from the electrical components. Although the sublimator hardware to reject this load weighs only 1.58 kg (3.48 lbm), an additional 3.6 kg (8 lbm) of water are loaded into the unit, most of which is sublimated and lost to space, thus becoming the single largest expendable during an eight-hour EVA. Using a radiator to reject heat from the astronaut during an EVA can reduce the amount of expendable water consumed in the sublimator. Last year we reported on the design and initial operational assessment tests of a novel radiator designated the Radiator And Freeze Tolerant heat eXchanger (RAFT-X).

A computer analysis program designed to predict and evaluate the steady state performance and size of integrated extravehicular mobility unit (EMU) life support systems has been developed for advanced missions. Trade study evaluations for various extravehicular activity (EVA) technologies can be accomplished using the Life Support Options Performance Program, version 2.0 (LSOPP II). LSOPP II is an interactive menu-driven program based upon a dual loop structure (vent loop - water loop). It solves for the outlet flow conditions of each component in a loop, given the associated heat loads and inlet flow conditions. System and component results of LSOPP II include heat load, flow rate, pressure, temperature, power, weight, and volume.

The NASA JSC Shuttle EMU computer model (SINDA EMU) is presently used to analyze the thermal behavior of the Space Shuttle EMU. This paper uses the SINDA EMU model along with EMU experimental and flight data to investigate and define several performance characteristics of the Space Shuttle EMU related to thermal comfort control.

A new and advanced portable life support system (PLSS) for space suit surface exploration will require a durable, compact, and energy efficient system to transport the ventilation stream through the space suit. Current space suits used by NASA circulate the ventilation stream via a ball-bearing supported centrifugal fan. As NASA enters the design phase for the next generation PLSS, it is necessary to evaluate available technologies to determine what improvements can be made in mass, volume, power, and reliability for a ventilation transport system. Several air movement devices already designed for commercial, military, and space applications are optimized in these areas and could be adapted for EVA use. This paper summarizes the efforts to identify and compare the latest fan and bearing technologies to determine candidates for the next generation PLSS.

An advanced Portable Life Support System for a future space suit will require a small, robust, and energy-efficient system to transport ventilation gas through the space suit for lunar Extravehicular Activity (EVA) operations. A trade study identified and compared ventilation transport technologies in commercial, military, and space applications to determine which technologies could be adapted for EVA use. Based on these trade study results, five commercially available, 24-V fans were selected for performance testing at various pressures and flow rates. Measured fan parameters included: fan delta-pressures, input voltages, input electrical currents, and, in some cases, motor windings electrical voltages and currents. A follow-on trade study was also performed to identify oxygen compatibility issues and assess their impact on fan design. This paper outlines the results of the fan performance characterization testing, as well as the results from the oxygen compatibility assessment.

ASDA was developed to evaluate the heat and mass transfer characteristics of advanced pressurized suit design concepts for use in low pressure or vacuum planetary environments. The model incorporates a generalized 3-layer suit, constructed with the Systems Integrated Numerical Differencing Analyzer '85 (SINDA '85), with a 41- node FORTRAN routine that simulates the transient heat transfer and respiratory processes of a human body in a suited environment. User options for the suit include a liquid cooled garment, a removable jacket, a CO2/H2O permeable layer and a phase change layer. The model also has an option to isolate flowing oxygen in the helmet from stagnant or flowing gas in the torso and limbs. Options for the environment include free and forced convection with a user input atmosphere, incident solar/infrared fluxes, radiation to a background sink and radiation and conduction to a surface. Results from a study of Mars suit concepts will also be presented.

With new direction to return to the Moon, NASA is developing highly efficient and lightweight extravehicular activity (EVA) equipment for working on the rugged lunar terrain. This paper presents results and evaluations of lunar thermal environments and design challenges for the EVA system. The evaluations include a review of basic lunar environment data, a review of metabolic rate predictions, analyses and reviews of spacesuit heat leak effects in past designs, and methods to improve the performance of spacesuit-mounted radiators in a hot lunar environment. In addition to reviewing existing lunar thermal environment data, a simplified thermal model is presented that can simulate the lunar surface temperature variation as a function of latitude and time on the lunar surface. The assumed physical and optical properties of the lunar soil as well as the solar heating on the Earth's Moon are also presented.

This paper discusses several issues related to the PLSS thermal model requirements for a planned generalized EVA Simulation Test Bed. The existing models of the extravehicular mobility unit (EMU) are briefly discussed and then the paper focuses specifically on the NASA JSC Shuttle EMU model (referred to as SINDA EMU). After the SINDA EMU model review, the PLSS thermal model requirements for the EVA Simulation Test Bed are discussed in detail.

In order to reduce the condensation in the Space Station Freedom module, the design of its surface and/or the meteoroid protection shield surface requires special coating to raise the surface temperature while on orbit. This raises a concern of whether the Extravehicular Mobility Unit (EMU) glove will be able to protect the crew member during the Extravehicular Activity (EVA) when the crew member touches the hot or cold surface. EMU gloves provide protection to crew members' hands from a hot or cold touch temperature during an EVA when grasping or touching an object. These gloves also provide protection to crew members in extreme thermal environments. A glove thermal model with the most up-to-date configuration information was developed and utilized to predict reliable touch temperature limits. The analyses performed evaluated several worst case scenarios of both hot and cold environments and object temperatures.

A preliminary evaluation of several portable life support system (PLSS) concepts which could be used during the First Lunar Outpost (FLO) mission extravehicular activities (EVA's) has been performed. The weight, volume and consumables characteristics for the various PLSS concepts were estimated. Thermal effects of day and night EVA's on PLSS consumables usage and hardware requirements were evaluated. The benefit of adding a radiator and the total PLSS weight to be carried by the astronaut were also evaluated for each of the concepts. The results of the evaluation were used to provide baseline weight, volume and consumables characteristics of the PLSS to be used on the 45 day FLO mission. The benefit of radiators was shown to be substantial. Considerable consumables savings were predicted for EVA schedules with a high concentration of nighttime EVA's versus daytime EVA's.

Comments of the Space Shuttle crew indicate that the Launch Entry Suit (LES) may provide inadequate cooling before launch and after reentry. During these periods some crewmembers experienced thermal discomfort induced by localized cabin heating, middeck experiments, and crewmembers' body heat and humidity. The NASA Johnson Space Center(JSC) Crew and Thermal System Division (CTSD) executed a two phase study, analysis and testing, to investigate this problem. The analysis phase used a computer model of the LES to study the transient heat dissipation and temperature response under the various Space Shuttle flight cabin environments. After the completion of the analysis, the testing phase was conducted to collect the engineering data in order to validate the analysis results. Due to the constraint of the test facility, the test was conducted on the air cooled techniques only. This paper presents the analytical model, its solution and an evaluation and summary of the test results.

A series of hot and cold thermal vacuum tests compared the radiation and contact conduction thermal performance of two Space Shuttle extravehicular pressure suit glove designs. An ambient test established the relationship between heat transfer and contact pressure. Contact with hot and cold objects was tolerated longer with an enhanced fingertip insulation design. The data obtained was used to correlate a glove model for predicting skin temperatures of advanced gloves in extreme extravehicular thermal environments.

A thermoelectric liquid cooling system recently developed at the Johnson Space Center was evaluated in manned and unmanned ground tests as an alternative to the Space Shuttle launch and entry suit personal fan. The liquid cooling system provided superior cooling in environments simulating flight deck conditions during launch and postlanding.

An Extravehicular Mobility Unit (EMU) Portable Life Support Subsystem (PLSS) has among its primary functions requirements to remove metabolically generated heat and respiratory byproducts to maintain an atmosphere which is both physiologically safe and comfortable for the Extravehicular Activity (EVA) crew person. The EMU thermal control system interacts with the crew member through the Liquid Cooling and Ventilation Garment (LCVG), which circulates the ventilation gas to remove carbon dioxide, humidity, and trace contaminants, and the cooling water to remove metabolically produced heat. To maintain thermal comfort, the crew member may vary the LCVG inlet water temperature. The thermal interaction between the EMU and the crew member is very complex and highly dependent upon the individual crew member's cooling preferences and the exterior environment.

The Thermal Micrometeoroid Garment (TMG) is the outer portion of the Extravehicular Mobility Unit (EMU). The TMG minimizes the amount of heat transfer between an astronaut and the space environment, and provides protection from micrometeoroids. Multilayer insulation separates the outer surface of the TMG from the inner surface and crewperson. The performance of the present TMG insulation may be a contributing factor to the cold discomfort experienced by the astronauts. The TMG Thermal Performance Study tested combinations of insulation materials based on thermal conditions, total heat transfer, and insulation properties. The results from this study will be used to support design refinements for future developments of an extravehicular mobility unit.