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Technical Paper

Injector Dynamic and Nozzle Flow Features in Multiple Injection Modeling

2007-09-16
2007-24-0038
This paper deals with the integrated modeling of a multiple injection common rail system. The aim of the numerical investigation is to capture the behavior of the multiple injections, in terms of electro-injector dynamic and nozzle flow development. In detail, the multiple injection investigation focuses on the transient phenomena of the injector, in order to evaluate their role on the definition of two aspects of the injection strategy, the fuel rate time evolution and their influence on the nozzle flow features. The model is based on the integration of two different commercial codes. In the simulations, a 0/1-D code has been used to analyze the complete injection system. The results obtained from the injection system simulation, in terms of injection needle lift, injection flow rate, pressure time evolution, have been used as boundary conditions for the 3-D CFD computation tool, in which the numerical investigation of the internal injector flow has been performed.
Technical Paper

Modeling Needle Motion Influence on Nozzle Flow in High Pressure Injection System

2007-04-16
2007-01-0250
This paper deals with the numerical investigation of a Diesel engine high pressure DI system in which the influence of needle motion characteristics on the internal injector flows is evaluated; a radial perturbation of the axial needle motion has been imposed to analyze its role over the nozzle flow features. The developed model is based on the coupling of two computational tools. With the former one, AMESim code, the injector has been modeled; the results obtained from the injector simulation, in terms of injection needle lift time evolution, have been used to initialize the latter computation tool, FIRE code, in which 3D flow numerical investigation of the internal injector flows has been performed. Details of the adopted modeling strategy are presented and the results of each simulation step are shown.
Technical Paper

In-Cylinder Pressure Analysis through Accelerometer Signal Processing for Diesel Engine Combustion Optimization

2009-05-19
2009-01-2079
Many efforts are being currently devoted to the development of diagnostic techniques based on nonintrusive measurements aimed at defining the injection parameters able to optimize the combustion process. Previous papers of the authors have demonstrated a direct relationship between in-cylinder pressure and engine block vibration signals. Besides, it was also shown sensitivity of the engine surface vibration to variation of injection parameters, when the accelerometer is placed in sensitive location of the engine block. Moreover, in the accelerometer signal, a frequency band in which such a relationship is very strict has been selected. The aim of the present work is to establish a reliable relation between the main characteristics of the in-cylinder pressure curve and the vibration trend, by means of a deeper insight into the engine block signal. The final objective is to monitor the combustion behavior by means of a non-intrusive transducer.
Technical Paper

Block Vibration Measurements for Combustion Diagnosis in Multi-Cylinder Common Rail Diesel Engine

2009-04-20
2009-01-0646
A methodology has been developed by the authors, in which non-intrusive measurements (engine block vibration) are used for diagnostic purposes of combustion process in Diesel engines. A previous paper of the authors has been devoted to demonstrate the direct relationship between in-cylinder pressure and accelerometer signals, when the vibration transducer is placed in sensitive location. Moreover, in the engine block vibration a frequency band in which such a relationship is very strong has been selected. The aim of this work is to provide a deeper insight into the effects of injection parameters on engine block vibration, in order to investigate the possibility of detecting modification of the in-cylinder pressure evolution by means of the accelerometer signal with the final objective of optimizing the combustion process by means of non-intrusive transducer.
Technical Paper

Diesel Engine Combustion Monitoring through Block Vibration Signal Analysis

2009-04-20
2009-01-0765
The present work aims at developing and setting up a methodology in which non-intrusive measurements (engine block vibration) are used for monitoring combustion characteristics (combustion diagnosis, combustion development). The engine block vibration appears as a very complex signal in which different sources can be identified, since every moving component or physical process involved in the operation of the engine produces a vibration signal (exhaust valve open/close, inlet valve open/close, fuel injection, combustion, piston slap). Aimed at monitoring the engine running condition, the information carried by the vibration signal has to be broken down into its various contributions and then they have to be related to their respective excitation sources. Concerning combustion-induced vibration, experimental measures has been at first devoted to the selection of the best location where to place the piezoelectric accelerometer.
Technical Paper

Engine Block Vibration Measures for Time Detection of Diesel Combustion Phases

2009-09-13
2009-24-0035
This work fits into a research program in which the multi-cylinder diesel engine block vibration signal is used with the purpose of developing and setting up a methodology able to monitor and optimize the combustion behavior by means of non-intrusive transducer. Previously published results have demonstrated the direct relationship existing between in-cylinder pressure and engine block vibration signals in a fixed frequency band. It was also shown sensitivity of the engine surface vibration to variation of injection parameters, when the accelerometer is placed in sensitive location of the engine block. Moreover, the accelerometer trace has revealed to be able to locate in the crank–angle domain important phenomena characterizing the combustion process.
Technical Paper

Modelling and Simulation of Common Rail Systems

2001-10-01
2001-01-3183
The performances of high pressure fuel-injection systems and their effects on diesel engine combustion are strongly influenced by the injector characteristics and the set up of the whole equipment control system. High-pressure system based on the common-rail architecture allows a multi-stage injection, which is of paramount importance in controlling combustion noise, fuel consumption, operation roughness and exhaust pollutant emissions. Common rail fuel injection equipment for automotive diesel engine, together with its control system have been analysed by using AMESim environment; both standard library elements and self-developed sub-models have been adopted. At first the different components have been considered one by one; in this way the behaviour of high pressure pump (radial-jet), pressure regulator, rail, injectors, system control (e. c. u.) has been investigated; the results have been compared with experimental measurements.
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