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In summer, when vehicle parks in direct sunlight, the closed cabin temperature would rise sharply, which affects the occupants step-in-car comfort Solar powered vehicle parking ventilation system adopts the solar energy to drive the original ventilator. Thus, the cabin temperature could be dramatically decreased and the riding comfort could be also improved. This research analyzed the modified crew cabin thermal transfer model. Then the performance of the solar powered ventilation system is analyzed and optimized combined with the power supply characteristics of the photovoltaic element. The storage and reuse of the solar power is achieved on condition that the cabin temperature could be steadily controlled. The research shows that, the internal temperature is mainly affected by the solar radiation intensity and the environment temperature.

In winter, the temperature of the coldest month is below -20°C. Low temperature makes it difficult to start a diesel engine, combust sufficiently, which increases fuel consumption and pollutes the environment. The use of an electric power-driven auxiliary heating system increases the battery load and power consumption. Solar thermal energy has the advantages of easy access, clean and pollution-free. The coolant in the cylinder block of the diesel engine has a large contact area within the cylinder and is evenly distributed, which can be used as a heat transfer medium for the warm-up. A one-dimensional heat transfer model of the diesel engine block for the coolant warm-up is developed, and the total heat required for the warm-up is calculated by an iterative method in combination with the warm-up target.

The hydraulic retarder is the most stabilized auxiliary braking system [1-2] of heavy-duty vehicles. When the hydraulic retarder is working during auxiliary braking, all of the braking energy is transferred into the thermal energy of the transmission medium of the working wheel. Theoretically, the residual heat-sinking capability of the engine could be used to cool down the transmission medium of the hydraulic retarder, in order to ensure the proper functioning of the hydraulic retarder. Never the less, the hydraulic retarder is always placed at the tailing head of the gearbox, far from the engine, long cooling circuits, which increases the risky leakage risk of the transmission medium. What's more, the development trend of heavy load and high speed vehicle directs the significant increase in the thermal load of the hydraulic retarder, which even higher than the engine power.

In the intelligent speed planning system, real-time estimation of road slope is the key to calculate slope resistance and realize the vehicles’ active safety control. However, if the road slope is measured by the sensor while the commercial vehicle is driving, the vibration of the vehicle body will affect its measurement accuracy. Therefore, the relevant algorithm is used to estimate the real-time slope of the road when the commercial vehicle is driving. At present, many domestic and foreign scholars have analyzed and tested the estimation of road slope by the least square method or Kalman filter algorithm. Although the two methods both can achieve the estimation, the real-time performance and accuracy still need to be improved. In this paper, for traditional fuel commercial vehicle, the Kalman filter algorithm based on the kinematics and the extended Kalman filter algorithm based on the longitudinal dynamics are respectively used to estimate the road slope.

The thermal management system is essential for the safe and long-term operation of the power battery. The temperature difference between the individual cells exceeds the acceleration of the battery performance, which leads to battery out of use and affects the performance of the vehicle. Compared with the low heat transfer coefficient of the air-cooling system, the complex structure of the liquid-cooling system and the large quality of phase change material system, the heat pipe has high thermal conductivity, strong isothermal performance and light weight, it’s an efficient cooling element that can be used for thermal management. In this study, the flat plate heat pipe(FPHP) is used to manage the temperature of the battery, through experiments, the optimized placement of the flat heat pipe is obtained.

To prevent braking recession, heavy commercial vehicles are often equipped with fluid auxiliary braking devices, such as hydraulic retarder. Hydraulic retarder can convert the vehicle’s kinetic energy to the fluid heat energy, which can enormously alleviate the main brake’s workload. The traditional hydraulic retarder can provide enough braking torque but has a delay during the braking. In this paper, a new type of magnetorheological fluid (MR fluid) hydraulic retarder is introduced by replacing the traditional fluid with magnetorheological fluid because of its linear braking torque and quick response. By changing the magnetic field intensity, it is easier to control the braking torque than the traditional hydraulic retarder. The rise of magnetorheological fluid temperature during the braking period will reduce the hydraulic retarder’s performance.

Magnetorheological fluid (MRF) is used as the transmission medium of the hydraulic retarder. The rheological properties are regulated by changing the magnetic field to achieve accurate control of the retarder's braking torque. Under the action of the external magnetic field, the flow structure and performance of the MRF retarder will be changed in a short time. The apparent viscosity coefficient increases by several orders of magnitude, the fluidity deteriorates and the heat generated by the brake cannot be transferred through the liquid circulation, which will affect the braking torque of the retarder. Changing the surface area of the stator also has an influence on the braking torque of the retarder and the wall heat dissipation. In this study, the relationship between the braking torque of the MRF retarder and the stator surface area of the retarder was analyzed.

While the car ownership increasing all over the world, the unutilized thermal energy in automobile exhaust system is gradually being realized and valued by researchers around the world for better driving energy efficiency. For the unexpected urban traffic, the frequent start and stop processes as well as the acceleration and deceleration lead to the temperature fluctuation of the exhaust gas, which means the unstable hot-end temperature of the thermoelectric module generator (TEG). By arranging the heat conduction oil circulation at the hot end, the hot-end temperature’s fluctuation of the TEG can be effectively reduced, at the expense of larger system size and additional energy supply for the circulation. This research improves the TEG hot-end temperature stability by installing solid heat capacity material(SHCM) to the area between the outer wall of the exhaust pipe and the TEG, which has the merits of simple structure, none energy consumption and light weight.

The closed cabin temperature is anticipated to be cooled down when it is a bit hot inside the driving car. The traditional air-condition lowers the cabin temperature by frequently switching the status of the compressor, which increases the engine’s parasitic power and shortens the compressor’s service-life. The semiconductor auxiliary cooling system with the properties of no moving parts, high control precision and quick response has the potential to assist the on-board air-condition in modulating the cabin temperature with relative small ranges. Little temperature differences between the cabin and the outside environment means that the system energy consumption to ensure the occupant comfort is relatively low and the inefficiency could be made up by the renewable energy source.

The mountainous roads are rugged and complex, so that the driver can not make accurate judgments on dangerous road conditions. In addition, most heavy vehicles have characteristics of large weight and high center of gravity. The two factors above have caused most of the car accidents in mountain areas. A research shows that 90% of car accidents can be avoided if drivers can respond within 2-3 seconds before the accidents happen. This paper proposes a speed warning scheme for heavy-duty vehicle over the horizon in mountainous area, which can give the drivers enough time to respond to the danger. In the early warning aspect, this system combines the front road information, the vehicle characteristics and real-time information obtained from the vehicle, calculates and forecasts the danger that may happen over the horizon ahead of time, and prompts the driver to control the vehicle speed.

Typical vehicle speed deceleration occurs at the freeway exit due to the driving direction change. Well conducting the driver to control the velocity could enhance the vehicle maneuverability and give drivers more response time when running into potential dangerous conditions. The freeway exit speed limit sign (ESLS) is an effect way to remind the driver to slow down the vehicle. The ESLS visibility is significant to guarantee the driving safety. This research focuses on the color variable ESLS system, which is placed at the same location with the traditional speed limit sign. With this system, the driver could receive the updated speed limit recommendation in advance and without distraction produced by eyes contract change over the dashboard and the front sight. First, the mathematical model of the drivetrain and the engine brake is built for typical motor vehicles. The vehicle braking characteristics with various initial speeds in the deceleration area are studied.

Mountain road winding and bumpy, traffic accidents caused by speeding frequently happened, mainly concentrated on curves. The present curve warning system research are based on Charge-coupled Device, but the existing obstacles, weather , driving at night and road conditions directly affect the accuracy and applicability. The research is of predictability to identify the curves based on the geographic information and can told the driver road information and safety speed ahead of the road according to the commercial vehicle characteristic of load, and the characteristics of the mass center to reduce the incidence of accidents. In this paper, the main research contents include: to estimate forward bend curvature through the node classification method based on the digital map.

Road traffic congestion sometimes happens at tunnel exit even without high traffic flow. One reason is that the deceleration process is imperceptible when the vehicle is driving to the tunnel exit with gradual upgrade slopes. Nowadays regulations are more concentrated in transport sectors, and control measures are applied to vehicles through the tunnel. This process is careless of vehicles’ specific characteristics and easily distract the driver attention. In this paper, a tunnel climbing acceleration reminder system is introduced. When the speed drop is detected and the analysis show this is due to the driver's unconscious behavior, the system will remind the driver to speed up. Based on the dynamic model and the tunnel properties, the relationship between the throttle opening degrees and the duration with the speed change is studied. Then, the engine braking is considered for the variation of speeds and slopes.

Automotive Front Lighting System(AFS) can receive the steering signal and the vehicular speed signal to adjust the position of headlamps automatically. AFS will provide drivers more information of front road to protect drivers safe when driving at night. AFS works when there is a steering signal input. However, drivers often need the front road's information before they turn the steering wheel when vehicles are going to go through a sharp corner, AFS will not work in such a situation. This paper studied how to optimize the working time of AFS based on GIS (Geographic Information System) and GPS(Geographic Information System) to solve the problem. This paper analyzed the process of the vehicle is about to go through a corner. Low beams and high beams were discussed respectively.

The drivers' hysteretic perception to surrounding environment will affect vehicular fuel economy, especially for the heavy-duty vehicles driving under complex conditions and long distance in mountainous areas. Unreasonable acceleration or deceleration on the slope will increase the fuel consumption. Improving the performance of the engine and the transmission system has limited energy saving potential, and most fuel-efficient driving assistant systems don't consider the road conditions. The main purpose of this research is to introduce an economic driving scheme with consideration of the prestored slope information in which the vehicle speed in mountainous slopes is reasonably planned to guide the driver's behavior for reduction of the fuel consumption. Economic driving optimization algorithm with low space dimension and fast computation speed is established to plan accurate and real-time economic driving scheme.

Vehicle hydraulic retarders are applied in heavy-duty trucks and buses as an auxiliary braking device. In traditional cooling systems of hydraulic retarders, the working fluid is introduced into the heat exchanger to transfer heat to the cooling liquid in circulation, whose heat is then dissipated by the engine cooling system. This prevents the waste heat of the working fluid from being used effectively. In hydraulic retarder cooling system based on the Organic Rankine Cycle, the organic working fluid first transfers heat with the hydraulic retarder working fluid in Rankine cycle, and then outputs power through expansion machine. It can both reduce heat load of the engine cooling system, and enhance thermal stability of the hydraulic retarder while recovering and utilizing braking energy. First of all, according to the target vehicle model, hydraulic retarder cooling system model based on Rankine cycle is established.

With the continuous increasing requirements of commercial vehicle weight and speed on highway transportation, conventional friction brake is difficult to meet the braking performance. To ensure the driving safety of the vehicle in the hilly region, the eddy current retarder (ECR) has been widely used due to its fast response, lower prices and convenient installation. ECR brakes the vehicle through the electromagnetic force generated by the current, and converted vehicle mechanical energy into heat through magnetic field. Air cooling structure is often used in the traditional ECR and cooling performance is limited, which causes low braking torque, thermal recession, and low reliability and so on. The water jacket has been equipped outside the eddy current region in this study, and the electric ECR is cooled through the water circulating in the circuit, which prolongs its working time.

The hydraulic retarder is an auxiliary braking device used for commercial vehicle in a long slope brake, and its transmission oil generates a lot of heat in its working process. If the heat of transmission doesn’t go through a reasonable management, it will seriously affect the braking performance of hydraulic retarder. To cool down the transmission oil, it will aggravates the load of the engine cooling system, and the long cooling path sometimes causes heat exchange not timely. When the Rankine cycle is used for cooling the hydraulic retarder transmission oil in virtue of its good heat transfer performance in phase change process, it can make the transmission oil temperature controlled more stable. In this new system, the setting parameters of the Evaporate-condensate system will affect the stability of the transmission oil temperature in the hydraulic retarder inlet and the energy recovery efficiency of the system.

In this research, the Mg2Si1-xSnx thermoelectric material is used in the exhaust temperature difference power-generating system, and the material's heat transfer characteristic and power-generating characteristic were analyzed. Firstly, steady heat transfer model from vehicle exhaust to cooling water was established. Then the impact of Sn/Si ratio to the thermoelectric characteristic parameter was analyzed. Finally, considering the influence of varying thermal conductivity to the heat transfer process along the material's heat transfer direction, when the cold end temperature of thermoelectric materials was controlled by cooling water respectively boiling at 343K and 373K, the thermoelectric conversion efficiency and power output of Mg2Si1-xSnx thermoelectric materials with different x value were evaluated based on simulation calculation.

The hydraulic retarder is an important auxiliary braking device. With merits such as its high braking torque, smooth braking, low noise, long service life and small size, it is widely used on modern commercial vehicles. Transmission fluid of traditional hydraulic retarder is cooled by engine cooling system, which exhausts the heat directly and need additional energy consumption for the thermal management component. On account of the working characteristics of hydraulic retarder, this study designs a set of waste heat recovery system based on the Organic Rankine Cycle (ORC). Under the premise of ensuring stable performance of hydraulic retarder, waste heat energy in transmission fluid is recycled to supplement energy requirements for cooling system. First of all, a principle model, which is scaled down according to D300 retarder`s thermal power generation ration of 1:100, is established. Then through theoretical calculations, components' structural parameters of the ORC are determined.