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Operation of flex fuel vehicles requires operation with a range of fuel properties. The significant differences in the heat of vaporization and energy density of E0-E100 fuels and the effect on spray development need to be fully comprehended when developing engine control strategies. Limited enthalpy for fuel vaporization needs to be accounted for when developing injection strategies for cold start, homogeneous and stratified operation. Spray imaging of multi-hole gasoline injectors with fuels ranging from E0 to E100 and environmental conditions that represent engine operating points from ambient cold start to hot conditions was performed in a spray chamber. Schlieren visualization technique was used to characterize the sprays and the results were compared with Laser Mie scattering and Back-lighting technique. Open chamber experiments were utilized to provide input and validation of a CFD model.

Effects of fuel cell material properties on water management were numerically investigated using Volume of Fluid (VOF) method in the FLUENT. The results show that the channel surface wettability is an important design variable for both serpentine and interdigitated flow channel configurations. In a serpentine air flow channel, hydrophilic surfaces could benefit the reactant transport to reaction sites by facilitating water transport along channel edges or on channel surfaces; however, the hydrophilic surfaces would also introduce significantly pressure drop as a penalty. For interdigitated air flow channel design, it is observable that liquid water exists only in the outlet channel; it is also observable that water distribution inside GDL is uneven due to the pressure distribution caused by interdigitated structure. An in-situ water measurement method, neutron imaging technique, was used to investigate the water behavior in a PEM fuel cell.

Hydrogen spark-ignition (SI) engines based on direct-injection (DI) promise significant advantages in terms of thermal efficiency and power output, as well as a means of overcoming problems related to knocking, backfiring, and pre-ignition. In a DI hydrogen engine, the fuel/air mixture is formed by injecting a jet of hydrogen into the air inside the combustion chamber. An Ar-ion laser beam was used as a light source to visualize the hydrogen jet in a constant-volume chamber. This allowed us to study the structure of the jet in addition to other physical processes resulting from hydrogen gas injection. Combustion experiments were conducted in a single-cylinder SI optical research engine equipped with a DI system to detect the early kernel growth assisted by the spark, as well as flame propagation. Various equivalence ratios and fuel injection timings were analyzed to identify the effects on combustion.

Surrogates for JP-8 have been developed in the high temperature gas phase environment of gas turbines. In diesel engines, the fuel is introduced in the liquid phase where volatility plays a major role in the formation of the combustible mixture and autoignition reactions that occur at relatively lower temperatures. In this paper, the role of volatility on the combustion of JP-8 and five different surrogate fuels was investigated in the constant volume combustion chamber of the Ignition Quality Tester (IQT). IQT is used to determine the derived cetane number (DCN) of diesel engine fuels according to ASTM D6890. The surrogate fuels were formulated such that their DCNs matched that of JP-8, but with different volatilities. Tests were conducted to investigate the effect of volatility on the autoignition and combustion characteristics of the surrogates using a detailed analysis of the rate of heat release immediately after the start of injection.

Homogeneous charge compression ignition (HCCI), has the potential to improve the fuel economy and to reduce NOx emission significantly. Spark plug in SI engine and fuel injector in diesel engine can be used directly to control the start of combustion and the combustion period. However, the combustion of HCCI engine is controlled by the chemical kinetic mainly due to the temperature histories in the cylinder. Therefore the combustion process of HCCI engine cannot be directly controlled. Ion sensors such as a spark plug or a gasket are useful to detect the combustion information in production engines. In this study, the ion current was measured in an HCCI engine with the heated charge mixture of fuel and air without EGR when the charge temperature, equivalence ratio and fuel were varied. Simultaneously in-cylinder pressure was measured and the rate of heat release was calculated. The relationship between the rate of heat release and the ion current is mainly discussed.

Non-intrusive measurement of transient unburned gas temperatures was developed with a fiber-optic heterodyne interferometry system. Using the value of the Gladstone-Dale constant for DME gas and combustion pressure we can calculate the in-cylinder temperature inside unburned and burned region. In this experimental study, it was performed to set up a fiber-optic heterodyne interferometry technique to measure the temperature before and behind the combustion region in a DME-HCCI engine. At first, measured temperature was almost the same as the temperature history assuming that the process that changes of the unburned and the burned are polytropic. In addition, we measured the temperature after combustion which of condition was burned gas with DME-HCCI combustion. The developed heterodyne interferometry used the spark-plug-in fiber-optic sensor has a good feasibility to measure the unburned and burned temperature history.

Emissions remain a critical issue affecting engine design and operation, while energy conservation is becoming increasingly important. One approach to favorably address these issues is to achieve homogeneous charge combustion and stratified charge combustion at lower peak temperatures with a variable compression ratio, a variable intake temperature and a trapped rate of the EGR using NVO (negative valve overlap). This experiment was attempted to investigate the origins of these lower temperature auto-ignition phenomena with SCCI and CAI using gasoline fuel. In case of SCCI, the combustion and emission characteristics of gasoline-fueled stratified-charge compression ignition (SCCI) engine according to intake temperature and compression ratio was examined. We investigated the effects of relative air/fuel ratio, residual EGR rate and injection timing on the CAI combustion area.

An experimental study was carried out to characterize the exhaust flow structure inside the closed-coupled catalytic converter, which is installed on a firing four-cylinder 12-valve passenger car gasoline engine. Simultaneous velocity and pressure measurements were taken using cycle-resolved Laser Doppler anemometer (LDA) technique and pressure transducer. A small fraction of titanium (IV) iso-propoxide was dissolved in gasoline to generate titanium dioxide during combustion as seeding particles for the LDA measurements. It was found that the velocity is highly fluctuating due to the pulsating nature of the engine exhaust flow, which strongly depends on the engine operating conditions and the measuring locations. The pressure oscillation is correlated with the transient exhaust flow characteristics. The main exhaust flow event from each cylinder can only be observed at the certain region in front of the monolith brick.

Two-dimensional pulse-laser Mie scattering visualization of the direct-injection gasoline fuel sprays and wall impingement processes was carried out inside a single-cylinder optically accessible engine under motoring condition. The injectors have been first characterized inside a pressurized chamber using identical technique, as well as high-speed microscopic visualization and phase Doppler measurement techniques. The effects of injector cone angle, location, and injection timings on the wall impingement processes were investigated. It was found that the fuel vaporization is not complete at the constant engine speed tested. Fuel spray droplets were observed to disperse wider in the motored engine when compared with an isothermal quiescent ambient conditions. The extent of wall-impingement varies significantly with the injector mounting position and spray cone angle; however, its effect can be reduced to some extent by optimizing the injection timing.

Investigation of knocking combustion in a hydrogen spark-ignition engine is one of the major challenges for future vehicle development. The knock phenomenon in a Spark-Ignition (SI) engine is caused by autoignition of the unburned gas ahead of the flame. The explosive combustion of the end-gas creates a pressure wave that leads to damage of the cylinder wall and the piston head of the engine. We observed autoignition in the end-gas region due to compression by the propagating flame front using a high-speed colour video camera through the optically accessible cylindrical quartz window on the top of the cylinder head. Moreover, a high-speed monochrome video camera operating at a speed of 250, 000 frame/s was used to measure the pressure wave propagation. The goal of this research was to improve our ability to describe the effect of the autoignition process on the end-gas and propagating pressure wave during knocking combustion with the help of a high-speed video camera.

The combustion and exhaust emissions characteristics of a supercharged dual-fuel natural gas engine with a single cylinder were analyzed. We focused on EGR (Exhaust Gas Recirculation) to achieve higher thermal efficiency and lower exhaust emissions. The combustion of diesel fuel (gas oil) as ignition sources was visualized using a high-speed video camera from the bottom of a quartz piston. The luminous intensity and flame decreased as the EGR rate increased. Furthermore, the ignition delay became longer due to the EGR. Characteristics of the combustion and exhaust emissions were investigated with changing EGR rates under supercharged conditions. The indicated mean effective pressure and thermal efficiency decreased with increasing EGR rate. In addition, NOx emissions decreased due to the EGR. In this study two-stage combustion was observed.

This study investigated the effect of some pilot fuel injection parameters, like injection timing, injection pressure and injection quantity on engine performance and exhaust emissions of a supercharged producer gas-diesel dual fuel engine. The engine has been tested to be used as a co-generation engine and its power output is an important matter. Experiments have been done to optimize the injection timing, injection pressure and injection quantity for the maximization of engine power. At constant injection pressures, there is an optimum amount of pilot injection quantity for that maximum engine power is developed without knocking and within the limit of maximum cylinder pressure. Above or below of that amount engine power is decreased. Higher injection pressures generally show better results than lower ones. However, good results can also be obtained with lower injection pressure, if maximum power timings can be selected.

As diesel emission regulations continue to increase, the use of exhaust aftertreatment systems containing, for example the diesel oxidation catalyst (DOC) and diesel particulate filter (DPF) will become necessary in order to meet these stringent emission requirements. The addition of a DOC and DPF in conjunction with utilizing biodiesel fuels requires extensive research to study the implications that biodiesel blends have on emissions as well as to examine the effect on aftertreatment devices. The proceeding work discusses results from a 2006 VM Motori four-cylinder 2.8L direct injection diesel engine coupled with a diesel oxidation catalyst and catalyzed diesel particulate filter. Tests were done using ultra low sulfur diesel fuel blended with 20% choice white grease biodiesel fuel to evaluate the effects of biodiesel emission products on the performance and effectiveness of the aftertreatment devices and the effect of low temperature combustion modes.

The current study focused on the effects B20 fuel (20% soybean-based biodiesel) and SCR entrance shapes on a light-duty, high-speed, 2.8L common-rail 4-cylinder diesel engine, at different exhaust temperatures. The results indicate that B20 has less deNOX efficiency at low temperature than ULSD, and that N₂O emission need to be characterized as well as NH₃ slip. If a mixer and enough mixing length are used, longer divergence section does not improve the deNOX efficiency significantly under the speed ranges tested.

In this study, fuel concentration measurements in a spark-ignition (SI) engine with ethanol blended gasoline were carried out using an optical sensor installed in the spark plug with laser infrared absorption technique. The spark plug sensor for in-situ fuel concentration measurement was applied to a port injected SI engine. The molar absorption coefficients of ethanol blended gasoline were determined for various pressures and temperatures in advance using a constant volume vessel with electric heating system. Ethanol blended gasoline with high volumetric ratios shows lower molar absorption coefficients due to lower molar absorption coefficients of ethanol. The molar absorption coefficients of ethanol blended gasoline can be estimated by considering the molar fraction of each component.

Because of their robustness and cost performance, multi-hole gasoline injectors are being adopted as the direct injection (DI) fuel injector of choice as vehicle manufacturers look for ways to reduce fuel consumption without sacrificing power and emission performance. To realize the full benefits of direct injection, the resulting spray needs to be well targeted, atomized, and appropriately mixed with charge air for the desirable fuel vapor concentration distributions in the combustion chamber. Ethanol and ethanol-gasoline blends synergistically improve the turbo-charged DI gasoline performance, especially in down-sized, down-sped and variable-valve-train engine architecture. This paper presents the spray imaging results from two multi-hole DI gasoline injectors with different design, fueled with pure ethanol (E100) or gasoline (E0), under homogeneous and stratified-charge conditions that represent typical engine operating points.

Results of Computational Fluid Dynamic (CFD) analyses of different diesel fuel injector nozzle configurations using a commercial CFD code are presented here. The emphasis of this study is on comparing cavitation models available in the commercial code with respect to their mathematical approach. One of the models is a simple single-phase model based on the Barotropic equation of state, while the other model is a two-phase model based on the bubble dynamic considerations. Results are compared for various 3-D diesel injector nozzles using the two cavitation-modeling approaches. Simulation results are observed to substantiate some of the experimentally established facts like; nozzle efficiency improvements by using techniques like rounded orifice inlets and conical orifices. Also, simulation results agree well with the experimental results. Spray characteristics are predicted based on a primary breakup model.

Precise control of fuel delivery and injection pressure is essential in modern DI diesel engines. Electronically controlled high-pressure injection systems provide features required by modern diesel engines such as precise injection quantity, flexible injection timing, flexible rate of injection with multiple injections and high injection pressures. A comprehensive experimental and numerical investigation has been performed to determine the influence of operating parameters and critical injector design parameters on the dynamic performance of advanced high-pressure electronically controlled diesel injection systems. The injection systems compared in this study are the High Pressure Common Rail (HPCR) and the Hydraulic Electronic Unit Injector (HEUI). Experiments are carried out using a Bosch type injection-rate meter. Needle lift, injection-rate/rate shape, and injection pressure are measured.

Unburned hydrocarbon (UBHC) emissions from gasoline engines remain a primary engineering research and development concern due to stricter emission regulations. Gasoline engines produce more UBHC emissions during cold start and warm-up than during any other stage of operation, because of insufficient fuel-air mixing, particularly in view of the additional fuel enrichment used for early starting. Impingement of fuel droplets on the cylinder wall is a major source of UBHC and a concern for oil dilution. This paper describes an experimental study that was carried out to investigate the distribution and “footprint” of fuel droplets impinging on the cylinder wall during the intake stroke under engine starting conditions. Injectors having different targeting and atomization characteristics were used in a 4-Valve engine with optical access to the intake port and combustion chamber.

An experimental setup using rapid compression machine to provide excellent optical access to visualize simulated high-speed small-bore direct injection diesel engine combustion processes is described. Typical combustion visualization results of diesel spray combustion under different EGR, swirl, and injection pressure and nozzle conditions are presented. Different swirl intensities are achieved using an air nozzle with variable orientations and a check valve to connect the compression chamber and the combustion chamber. Different EGR ratios are achieved by pre-injection of diesel fuel prior to the main observation sequence. Clear visualization of the high-pressure fuel injection, ignition, combustion and spray/wall/swirl interactions is obtained. The injection system is a high-pressure common-rail system with either a VCO or a mini-sac nozzle. High-speed movies up to 35,000 frame-per-second are taken using a framing drum camera to record the combustion events.