Search Results

With more and more countries proposing timetables for stopping selling of fuel vehicles, China has also issued a “dual-slope” policy. As electric vehicles are the most promising new energy vehicle, which is worth researching. The integration and control of the motor and gearbox have gradually become a hot research topic due to low cost with better performance. This paper takes an electric vehicle equipped with permanent magnet synchronous motor and two-gear automatic transmission without synchronizer and clutch as the research object.

This paper defines the shifting quality evaluation index in detail for DCT (Dual Clutch Transmission) from the perspective of control. The vehicle model for DCT is built using MATLAB / Simulink tools, including the models of driver, load, controller, engine, clutch, transmission (synchronizer), actuators, and vehicle dynamics model. And then a control quality evaluation system is designed. The AHP (Analytic Hierarchy Process) is used to determine weights of the control quality evaluation index and the shifting quality control objectives through the co-simulation of vehicle system model and evaluation system, namely expected control range of each evaluation index, which provides reference and guidance for shifting control strategy and control algorithm of DCT.

Hydraulic retarders have been widely used in heavy-duty vehicles because of its advantages such as large braking torque and long operating hours. They can be used instead of service brakes in non-emergency braking conditions and can also reduce frequency and time of driver’s actions in braking process, thereby minimizing heat-related problems. In order to accurately produce braking torque needed for the vehicle in time by using hydraulic retarder, which enable the vehicle to travel stably and safely during downhill driving, aiming at the constant-speed function of hydraulic retarder, the research of constant-speed control method is conducted in this paper. The structure and working principle of hydraulic retarder is introduced and the dynamic characteristic is analyzed. And the theoretical model of vehicle and hydraulic retarder are established based on dynamic analysis of the vehicle downhill driving.

Hydraulic retarders are extensively used in heavy-duty vehicles because of their advantages, such as their large braking torque and long continuous operating hours. They can reduce the vehicle velocity by converting the kinetic energy of a traveling vehicle to the thermal energy of the working fluid. The water medium retarder is a new type of hydraulic retarder with the characteristics of high power density and simple structure. It uses the engine's coolant as the working medium, and the heat is directly taken away by the vehicle cooling system. Therefore, the heavy-duty vehicle can achieve long-term continuous braking during the downhill process. One of the main functions of water medium retarder is driving downhill at a constant speed which determines whether the vehicle drives stably and safely. Therefore, studying the constant-speed control strategy during downhill driving is particularly important.

This investigation presents a methodology to develop and optimize shift process control strategy to improve shift quality as perceived by drivers during power-on upshift events for Dual Cultch Transmission (DCT) vehicles. As part of the first study, the main factors affecting shift quality during shifting process under typical working conditions are analyzed. And taking the power-on upshift as example, dynamic model of DCT shifting process is build. An Integrated control strategy is proposed for power-on upshift, which during torque phase slipping revolving speed controller is adapted to harmonically control two clutches power switching process, and during Inertial phase engine torque is regulated to synchronize with the value of target gear while holding the oncoming clutch pressure. Oncoming clutch oil pressure gradient in torque phase and engine torque reducing target decrement in inertial phase are chosen as controlled quantity.

Drag torque in multi-plate wet clutch consumes engine energy, but also has significant affect on synchronization process during shifting. The mathematical models of drag torque and shift synchronization process were established, and the results carried out by Matlab/Simulink simulation were compared with experiment results as well. It is demonstrated that the models are correct and accurate. The influences of friction pair gap in multi-plate wet clutch, cooling oil flow and properties of cooling oil under different temperature etc. on drag torque, shift synchronization time and energy were analyzed. The conclusions have certain guiding significance to the multi-plate wet clutch theoretical study and structural design as well as transmission system matching.

Starting control has become a troublesome issue in the developing field of the control system for heavy-duty trucks, due to the complexity of vehicle driving and the variability of driver's intention. The too fast clutch engagement may result in serious impact, influence on the comfort and fatigue life, and even the engine flameout, while the too slow clutch engagement may lead to long time of friction, the increased temperature, and accelerated wear of friction pair, as well as influence on the power performance and fatigue life[1]. Therefore, the key technique of starting control is clutch engagement control, for which the fuzzy PID based optimization of starting control for AMT clutch is proposed, with the pneumatic AMT clutch of heavy-duty trucks as the research object.