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With the increasing worldwide concern on environmental pollution, battery electrical vehicles (BEV) have attracted a lot attention. However, it still couldn’t satisfy the market requirements because of the low battery power density, high cost and long charging time. The range-extended electrical vehicle (REEV) got more attention because it could avoid the mileage anxiety of the BEVs with lower cost and potentially higher efficiency. When internal combustion engine (ICE) works as the power source of range extender (RE) for REEV, its NVH, emissions in starting process need to be optimized. In this paper, a 2-cylinder PFI gasoline engine and a permanent magnet synchronous motor (PMSM) are coaxially connected. Meanwhile, batteries and load systems were equipped. The RE co-control system was developed based on Compact RIO (Compact Reconfigurable IO), Labview and motor control unit (MCU).

In this paper a method of misfiring control in current cycle at engine start is presented. With this novel method, the high HC emissions of gasoline engine employed in traditional or hybrid electrical vehicles will be avoided. By the feedback of ion current signal, misfire phenomenon is identified within 30 degrees crank angle after spark plug ignited. Then, the ignition coil will be recharged and the plug sparked again to promote air fuel mixture oxidation and deplete the unburned hydrocarbon produces in exhaust gas. On the other hand, too late ignition will not always result in normal combustion, a kind of reaction similar with slow oxidation also occurs in such case.

Biodiesel has been paid more and more attention as a renewable fuel due to some excellent properties such as renewable, high cetane number, ultralow sulfur content, no aromatic hydrocarbon, high flash point, low CO2 emission when compared with diesel. While others physical properties like high viscosity, high surface tension, big density and bad volatility would spoil the spray characteristics of biodiesel fuel, which will affect the thermal efficiency when running in diesel engine. Accompanied with constant volume vessel and high speed video camera system, a high pressure common rail system, which could provide an injection pressure of 180 MPa, is used to investigate the characteristics of jatropha curcas biodiesel, palm oil biodiesel and diesel fuel. The effects of injection pressures and ambient densities on spray characteristics of these fuels are studied.

To improve the cold start performance and to reduce the misfire occurrence at cold start, the start-up strategy of total stoichiometric ratio combined with local rich mixture was applied in the study. The effect of injection strategy (the 1st injection timing, 2nd injection timing, 1st and 2nd fuel injection proportion and ignition timing) on the cold start HC emissions in the initial 10 cycles were investigated in a Two stage direct injection (TSDI) gasoline engine. The transient HC and NO emissions in the initial 10 cycles were analyzed, when the fuels are injected in the only 1st cycle and in the followed all cycles. The transient misfiring HC emissions were compared between the single and two-stage injection modes. In addition, the unburned HC (UBHC) emissions in the 1st cycle are compared among the TSDI engine, Gasoline direct injection (GDI) engine, Port fuel injection (PFI) engine and Liquefied petroleum gaseous (LPG) engine at the stoichiometric ratio.

The characteristics of three-way-catalyst during engine start process were investigated based on a simulated start/stop test system for HEV application. Although the catalyst has already reached its light-off temperature, the conversion efficiency is poor during engine start process due to the deviation of lambda from stoichiometric. The high concentration hydrocarbon emission spike can be stored by catalyst substrate temporarily, then it is released. This dynamic process decreases the conversion efficiency for the following exhaust hydrocarbon emission. When the initial temperature of catalyst substrate before engine start increased from 150°C to 400°C, the conversion efficiency for both the hydrocarbon and NO are increased.

In this paper an estimation method on location of peak pressure (LPP) employing flame ionization measurement, with the spark plug as a sensor, was discussed to achieve combustion parameters estimation at quick start of HEV engines. Through the cycle-based ion signal analysis, the location of peak pressure can be extracted in individual cylinder for the optimization of engine quick start control of HEV engine. A series of quick start processes with different cranking speed and engine coolant temperature are tested for establishing the relationship between the ion signals and the combustion parameters. An Artificial Neural Network (ANN) algorithm is used in this study for estimating these two combustion parameters. The experiment results show that the location of peak pressure can be well established by this method.