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A new type of solar-reflective glass that improves reflection of the near-infrared (NIR) portion of the solar spectrum has been developed. Also developed was a prototype solar-reflective paint that increases the NIR reflection of opaque vehicle surfaces while maintaining desired colors in the visible portion of the spectrum. Both of these technologies, as well as solar-powered parked car ventilation, were tested on a Cadillac STS as part of the Improved Mobile Air Conditioning Cooperative Research Program (I-MAC). Significant reductions in interior and vehicle skin temperatures were measured. The National Renewable Energy Laboratory (NREL) performed an analysis to determine the impact of reducing the thermal load on the vehicle. A simplified cabin thermal/fluid model was run to predict the potential reduction in A/C system capacity. The potential reduction in fuel use was calculated using a vehicle simulation tool developed by the U.S. Department of Energy (DOE).

Worldwide scrutiny of the global warming impact of R-134a has presented the automotive industry with a pressing challenge to search for suitable alternative refrigerant(s). HFC-152a, referred to as R-152a in the air conditioning and refrigeration industry, is touted as an alternative [1, 2] to R-134a because of its lower global warming potential (GWP). R-152a is more environmentally benign than R-134a with GWP of 120 versus 1300. This paper is a follow up to the work on the potential applications of R-152a presented at the 2003 Vehicle Thermal Management Systems Conference (VTMS6) [3]. It documents continuing progress in applying R-152a to vehicle climate control systems. The paper compares R-152a cooling performance and energy performance to comparable R-134a system designs, including direct and indirect expansion systems. Also discussed are efforts to provide safe system operation with R-152a refrigerant.

In recent years, climate protection has become as important as ozone layer protection was in the late 1980's and early 1990s. Concerns about global warming and climate change have culminated in the Kyoto Protocol, a treaty requiring its signatories to limit their total emission of greenhouse gases to pre-1990 levels by 2008. The inclusion of hydrofluorocarbons (HFCs) as one of the controlled substances in the Kyoto Protocol has increased global scrutiny of the global warming impact of HFC-134a (called R-134a when used as a refrigerant), the current mobile air conditioning refrigerant. Industry's first response was to begin improving current R-134a systems to reduce leakage, reduce charge, and increase system energy efficiency, which in turn reduces tailpipe CO2 emissions. An additional option would be to replace the current R-134a with a refrigerant of lower global warming impact. This paper documents the use of another HFC, R-152a, in a mobile A/C system.