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Journal Article

Wear Dependent Tool Reliability Analysis during Cutting Titanium Metal Matrix Composites (Ti-MMCs)

2013-09-17
2013-01-2198
Metal matrix composites (MMCs) exhibit superior characteristics such as low weight, high stiffness, and high mechanical and physical properties. Inheriting such an outstanding combination of specifications, they are nowadays considered as the promising materials in the aerospace and biomedical industries. However, the presence of high abrasive reinforcing particles in MMCs leads to severe manufacturing issues. Due to the tool-particle interactions which occur during the machining of MMCs, high tool wear and poor surface finish are induced and those elements are considered as the main drawbacks of cutting MMCs. In this study, dry turning experiments were conducted for two different inserts and coated carbide on a bar of titanium metal matrix composite (Ti-MMC). Semi-finishing machining is operated with cutting parameters based on the tool supplier's recommendations which were not fully optimized. The maximum flank wear length (VBBmax) was selected as the tool wear criteria.
Journal Article

Control Charts for Short Production Runs in Aerospace Manufacturing

2013-09-17
2013-01-2248
Statistical process control (SPC) has been extensively used in many different industries including automotive, electronics, and aerospace, among others. SPC tools such as control charts, process capability analysis, sampling inspection, etc., have definitive and powerful impact on quality control and improvement for mass production and similar production systems. In aerospace manufacturing, however, applications of SPC tools are more challenging, especially when these tools are implemented in processes producing products of large sizes with slower production rates. For instance, following a widely accepted rule-of-thumb, about 100 units of products are required in the first phase of implementing a Shewhart type control chart. Once established, it then can be used for process control in the second phase for actual production process monitoring and control.
Journal Article

Multi-Axis Serially Redundant, Single Channel, Multi-Path FBW Flight Control System

2013-09-17
2013-01-2257
A multi-axis serially redundant, single channel, multi-path FBW (FBW) control system comprising: serially redundant flight control computers in a single channel where only one “primary” flight control computer is active and controlling at any given time; a matrix of parallel flight control surface controllers including stabilizer motor control units (SMCU) and actuator electronics control modules (AECM) define multiple control paths within the single channel, each implemented with dissimilar hardware and which each control the movement of a distributed set of flight control surfaces on the aircraft in response to flight control surface commands from the primary flight control computer, and a set of (pilot and co-pilot) controls and aircraft surface/reference/navigation sensors and systems which provide input to a primary flight control computer and are used to generate the flight control surface commands in accordance with the control law algorithms implemented in the flight control computers.
Technical Paper

Validation of a Hot-Air Anti-icing Simulation Code

2003-09-08
2003-01-3031
This paper presents CHT2D, a 2D hot air anti-icing simulation tool developed by the Advanced Aerodynamics group of Bombardier Aerospace. The tool has been developed from two main modules: the ice prediction code CANICE and the Navier-Stokes solver NSU2D, which is used to solve the hot air internal flow. A “weak” coupling beween the two modules based on function calls and information exchange has been priviledged. Three validation test cases are presented: for dry air conditions. Predictions from CHT2D agree quite well with the experiments. Preliminary results are also presented for a test case in icing conditions for different heat loads from the anti-icing system, to study the effect on the accumulated ice.
Technical Paper

Efficient 3D Artificial Ice Shapes Simulations with 2D Ice Accretion Codes using a 3-Level Correction

2013-09-17
2013-01-2136
3D ice accretion codes have been available for a few decades but, depending on the specific application, their use may be cumbersome, time consuming and requiring a great deal of expertise in using the code. In particular, simulations of large 3D glaze ice accretions using multiple layers of ice is a very challenging and time consuming task. There are several reasons why 2D icing simulations tools are still widely used in the aircraft industry to produce realistic glaze ice shapes. 2D codes are very fast and robust, with a very short turn-around time. They produce adequate results in areas of the aircraft where 3D effects on airflow or droplets concentration can be neglected. Their use can be extended to other areas of the aircraft if relevant 3D effects can be taken into account. This paper proposes a simulation methodology that includes three levels of corrections to extend the use of 2D icing codes to most of the aircraft surfaces.
Technical Paper

Aircraft Noise Source Identification Using a Microphone Array: Montreal-Trudeau Airport Test Campaign

2013-09-17
2013-01-2129
This paper summarizes the techniques used during a microphone array test campaign performed at Pierre-Elliott-Trudeau Airport in Montréal, Québec (Canada) during the summer of 2012. Emphasis is put on the actual measurement campaign as only a limited amount of analysis has been performed at this stage. An aircraft position tracking tool is presented along with the beamforming algorithms that were used. Over 500 aircraft were recorded during this test. A comparison of known tonal sources associated to a specific aircraft type is made between different airlines in order to evaluate the repeatability of the method.
Technical Paper

Model-Based Systems Engineering Methodology for Implementing Networked Aircraft Control System on Integrated Modular Avionics – Environmental Control System Case Study

2018-10-30
2018-01-1943
Integrated modular avionics (IMA) architectures host multiple federated avionics applications on a single platform and provide benefits in terms of size, weight, and power, which, however, leads to increased complexity, especially during the development process. To cope efficiently with the high level of complexity, a novel, structured development methodology is required. This paper presents a model-based systems engineering (MBSE) development approach for the so-called “distributed integrated modular architecture” (DIMA). The proposed methodology adapts the open-source Capella tool, based on the Architecture Analysis & Design Integrated Approach (ARCADIA) methodology, to implement a complete design cycle, starting with requirements captured from the aircraft level to streamline the development, culminating in the integration of an avionics application into an ARINC 653 platform.
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