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Journal Article

The NH3 Inhibition Effect in the Standard SCR Reaction over a Commercial Fe-zeolite Catalyst for Diesel Exhaust Aftertreatment: An Experimental and Modeling Study

2011-04-12
2011-01-1319
Transient and steady-state kinetic data are herein presented to analyze the inhibiting effect of ammonia on the NH₃-SCR of NO at low temperatures over a Fe-zeolite commercial catalyst for vehicles. It is shown that in SCR converter models a rate expression accounting for NH₃ inhibition of the Standard SCR reaction is needed in order to predict the specific dynamics observed both in lab-scale and in engine test bench runs upon switching on and off the ammonia feed. Two redox, dual site kinetic models are developed which ascribe such inhibition to the spill-over of ammonia from its adsorption sites, associated with the zeolite, to the redox sites, associated with the Fe promoter. Better agreement both with lab-scale intrinsic kinetic runs and with engine test-bench data, particularly during transients associated with dosing of ammonia to the SCR catalyst, is obtained assuming slow migration of NH₃ between the two sites.
Journal Article

Impact of Biodiesel Impurities on the Performance and Durability of DOC, DPF and SCR Technologies

2011-04-12
2011-01-1136
It is estimated that operating continuously on a B20 fuel containing the current allowable ASTM specification limits for metal impurities in biodiesel could result in a doubling of ash exposure relative to lube-oil-derived ash. The purpose of this study was to determine if a fuel containing metals at the ASTM limits could cause adverse impacts on the performance and durability of diesel emission control systems. An accelerated durability test method was developed to determine the potential impact of these biodiesel impurities. The test program included engine testing with multiple DPF substrate types as well as DOC and SCR catalysts. The results showed no significant degradation in the thermo-mechanical properties of cordierite, aluminum titanate, or silicon carbide DPFs after exposure to 150,000 mile equivalent biodiesel ash and thermal aging. However, exposure of a cordierite DPF to 435,000 mile equivalent aging resulted in a 69% decrease in the thermal shock resistance parameter.
Technical Paper

Thermal Balance Test of the EuTEF Payload

2007-07-09
2007-01-3166
This paper describes the Thermal Balance test that has been performed on EuTEF (European Technology Exposure Facility) platform, to be flown in October 2007 as an attached payload of Columbus module to the ISS. The thermal control system of EuTEF is based on a passive concept, with several different payloads being each one a self-standing technological experiment, with a centralized power supply and data handling. Each instrument has its own TCS, independent one another: they are individually insulated by MLI. The test has been performed with EuTEF Flight Model (FM) on the Passive Attach System to have representative thermal flight-like interfaces. Simulation of close-to-real flight environmental heat loads have been accomplished in a vacuum chamber (at INTESPACE, Toulouse-F) by means of a solar beam and a spin table suitably oriented to simulate a critical identified orbit, among all the possible on the ISS.
Technical Paper

Test-Model Correlation in Spacecraft Thermal Control by Means of MonteCarlo Techniques

2007-07-09
2007-01-3120
In the paper some methods are presented, with the corresponding practical examples, related to MonteCarlo (MC) techniques for thermal model/test correlation purposes. The MonteCarlo techniques applied to model correlation are intended to be used as an alternative to empirical ‘manual’ correlation techniques, gradients methods, matrix methods based on least square fit minimization. First of all, Design Of Experiments (DoE) tools are used to determine the model response to uncertain parameters and the confidence level of such a response. A sensitivity map is built, allowing the design of the test to maximize the response of the system to the uncertain parameters. Techniques derived from the extreme statistics are used to extrapolate data beyond test limits, with a sufficient confidence in the queue behaviour.
Technical Paper

AGILE Satellite Thermal Control System Design: Thermal Model Uncertainty Reduction

2007-07-09
2007-01-3082
The satellite AGILE (Astro-rivelatore Gamma a Immagini LEggero, “Light Gamma Ray Imaging Detector”) is a promising instrument for near-earth space research of the Italian Space(ASI) during the years 2007-2009: its scientific instrumentation has optimal imaging capabilities in both the gamma-ray energy range (30 MeV - 30 GeV) and hard X-ray range (15 - 45 keV). It will study the phenomena occurring in the high energy spectrum, such as: Active Galactic Nuclei, Gamma Ray Bursts, Gamma-ray Galactic Diffuse Emission, and more. The satellite was designed and built in years 2004-2006; this paper describes the design of the thermal control system of the satellite, with a survey of the flight prediction. As an example of uncertainty reduction, MLI performance characterization by test was done in an early phase of the AIV phase (i.e. well before the system level test), to meet stringent payload requirements in terms of temperature gradients and temperature stability.
Technical Paper

Preliminary Design of a Bio-Regenerative ECLSS Technological Demo Plant for Air and Water Management

2008-06-29
2008-01-2013
Future human exploration roadmaps involve the development of temporary or permanent outposts on Moon and Mars. The capability of providing astronauts with proper conditions for living and working in extraterrestrial environments is therefore a key issue for the sustainability of those roadmaps, and closed-loop Environment Control and Life Support Systems (ECLSSs) and bio-regenerative plants represent the necessary evolution of current technologies for complying with the challenging requirements imposed. This paper presents the architectural design of a terrestrial plant to be exploited to test and validate air and water management technologies for a biological life support system in a closed environment. The plant includes a crew area and a plant growth area. These two spaces can be considered as either a unique volume or two separated environments with reduced contact, e.g. for plant harvesting or other up-keeping activities.
Technical Paper

Oxygen and Propellant Extraction from Martian Atmosphere: Feasibility Study of a Small Technological Demonstration Plant

2008-06-29
2008-01-1984
The sustainability of Martian outposts development is strongly based on the capability of achieving a high level of autonomy both in terms of operations management and of resources availability. In situ production of consumables is a key point to allow humans to work and live on Mars avoiding or limiting the need for re-supplies of materials from Earth. Required consumables can be produced in situ exploiting the locally available resources, but also by means of green-houses and waste recycle systems. Dedicated robotic missions for in situ demonstration of this type of technologies are a fundamental step of the Martian In Situ Resources Utilization (ISRU) development roadmap. This paper is focused on the extraction of oxygen and fuels (e.g. methane) from the Martian atmosphere, and presents a feasibility study for a small technological demonstration plant.
Technical Paper

A Heat Switch for European Mars Rover

2008-06-29
2008-01-2153
The future Mars rover thermal design presents a unique challenge to the thermal engineers: the need arises for a thermal control system able to keep rover elements within their operational and non-operational temperature ranges in the face of extreme environmental conditions, characterized by broad day/night temperature excursions, cold biased conditions and long periods in standby modes induced by dust storms. A thermal device is needed, which allows the removal of excess heat from dissipating units during the Martian day and to keep them above their minimum operational/survival temperature during night. Moreover the scientific goals introduce strict requirements in terms of allowable internal components temperature ranges and thermal stability, which the candidate device has to fulfill against wide-ranging power dissipation modes. Such a device has been called Variable Thermal Conductance Device, or ‘Heat Switch’.
Technical Paper

Thermal Testing of a Heat Switch for European Mars Rover

2009-07-12
2009-01-2573
A Heat Switch has been developed, namely a device able to autonomously regulate its own thermal conductance in function of the equipment dissipation and environmental heat sink conditions. It is based on a Loop Heat Pipe (LHP) technology, with a passive bypass valve which diverts the flow to the Compensation Chamber when needed for regulation purposes. The target application is the potential use on a Mars Rover thermal control system. The paper recalls the Heat Switch design, and reports the results of an extensive test campaign on the ground demonstrator. The performance of the device was found extremely satisfying, and often exceeded the system requirements.
Technical Paper

One Year Operations of the MITA Mini-Satellite–Validation of the Thermal Design from On-Orbit Data

2001-07-09
2001-01-2261
MITA is one of the ASI standard platforms for scientific missions. Its demonstration mission was launched the 15th July 2000 from Plesetsk by means of a COSMOS rocket. According to the technological qualification goal of the mission, it was possible to use the spacecraft operations for the thermal design performance characterization; so doing several measurements were available as correlation points with the thermal model. At the end of the thermal model validation campaign an attitude control strategy was implemented in order to maximize the time used for scientific observations. In particular precious data were collected in order to reduce the modeling uncertainties in the MITA satellite’s family, whose first commercial mission is scheduled for 2003, carrying a gamma- ray telescope. In its first mission the MITA platform was carrying a particle detector called NINA, contained in a pressurized vessel.
Technical Paper

Experimental Characterization of Power Dissipation of Battery Cells for Space Environment

2002-07-15
2002-01-2544
An experimental campaign is presented aiming at the characterization of thermal dissipation of batteries to be used on board of small satellites. A suitably designed device allows to manage automatically the orbital cycling simulation between battery cell charge and discharge. The cell thermal performance is characterized in various combinations of temperature, discharge current and Depth of Discharge. The gathered data are used for providing guidelines in the design of a family of Italian Small Satellites.
Technical Paper

Commercial Micro Heat-Pipes Installation Into High Dissipation Space Equipments: On Ground Testing Preliminary Results

2002-07-15
2002-01-2330
Commercial heat pipes installation is proposed for a high performance space born DC/DC converter module. The module is the core of the Remote Power Distribution Assembly (RPDA) power unit for the payloads on board the Columbus Module of he International Space Station ISS. An experimental campaign is performed to characterize the thermal conductance of a copper water micro heat pipe, as a function of the power and of the temperature.
Technical Paper

MonteCarlo Techniques in Thermal Analysis – Design Margins Determination Using Reduced Models and Experimental Data

2006-07-17
2006-01-2113
In the paper several application techniques of MonteCarlo (MC) method applied to thermal analysis of space vehicles are presented. Although these methods are widely used in other engineering domains, their introduction to the thermal one is quite recent and not fully developed in the industrial practice. This paper aims at showing that, even without demanding computation resources (all what presented has been obtained with a single processor PC) MonteCarlo analysis techniques, in a preliminary design phase, can support and integrate engineering judgment of the thermal designer. In particular, it is exploited the applicability of the method to reduced thermal models, with a clear advantage in terms of computation time. An original approach is proposed, and results are shown. The papers shows the applicability of the MC method to the case when experimental data of the uncertain parameters are available, using the bootstrap re-sampling techniques.
Technical Paper

Thermal Analysis for Systems Perturbed in the Linear Domain Method Development and Numerical Validation

2005-07-11
2005-01-3056
Improvements on the thermal analysis for system perturbed by micro-thermal fluctuations are presented: the method applies to any kind of (small) perturbation, in particular to the random ones. Opposite to time domain conventional transient analysis, this method answers the need for frequency domain thermal analysis dictated by the newest scientific missions, with tight temperature stability requirements (expressed in the frequency domain). The small temperature fluctuations allow for assuming any thermal systems a linear one; hence linear system theory holds, and powerful tools to calculate key parameters like frequency response can be successfully employed. MIMO (Multi-Input-Multi-Output) systems theory is applied, the inputs being perturbations to the thermal system (boundary temperatures oscillations and power sources ripple of any shape: pulse, step, periodic, random, …), while the outputs are the temperatures of the sensible parts.
Technical Paper

Multi-Physics Simulations of Ice Shedding from Wind Turbines

2023-06-15
2023-01-1479
Wind turbines in cold climates are likely to suffer from icing events, deteriorating the aerodynamic performances of the blades and decreasing their power output. Continuous ice accretion causes an increase in the ice mass and, consequently, in the centrifugal force to which the ice shape is subjected. This can result in the shedding of chunks of ice, which can jeopardize the aeroelastic properties of the blade and, most importantly, the safety of the surrounding people and of the wind turbine structure itself. In this work, ice shedding analysis is performed on a quasi-3D, multi-step ice geometry accreted on the NREL 5MW reference wind turbine. A preliminary investigation is performed by including the presence of an ice protection system to decrease the adhesion surface of the ice on the blade. A reference test case with a simple geometry is used as verification for the correct implementation of the procedure.
Technical Paper

A Comprehensive Numerical Model for Numerical Simulation of Ice Accretion and Electro-Thermal Ice Protection System in Anti-icing and De-icing Mode, with an Ice Shedding Analysis

2023-06-15
2023-01-1463
This work presents a comprehensive numerical model for ice accretion and Ice Protection System (IPS) simulation over a 2D component, such as an airfoil. The model is based on the Myers model for ice accretion and extended to include the possibility of a heated substratum. Six different icing conditions that can occur during in-flight ice accretion with an Electro-Thermal Ice Protection System (ETIPS) activated are identified. Each condition presents one or more layers with a different water phase. Depending on the heat fluxes, there could be only liquid water, ice, or a combination of both on the substratum. The possible layers are the ice layer on the substratum, the running liquid film over ice or substratum, and the static liquid film between ice and substratum caused by ice melting. The last layer, which is always present, is the substratum. The physical model that describes the evolution of these layers is based on the Stefan problem. For each layer, one heat equation is solved.
Technical Paper

A Three-Dimensional Level-Set Front Tracking Technique for Automatic Multi-Step Simulations of In-Flight Ice Accretion

2023-06-15
2023-01-1467
This paper presents a novel fully-automatic remeshing procedure, based on the level-set method and Delaunay triangulation, to model three-dimensional boundary problems and generate a new conformal body-fitted mesh. The proposed methodology is applied to long-term in-flight ice accretion, which is characterized by the formation of extremely irregular ice shapes. Since ice accretion is coupled with the aerodynamic flow field, a multi-step procedure is implemented. The total icing exposure time is subdivided into smaller time steps, and at each time step a three-dimensional body-fitted mesh, suitable for the computation of the aerodynamic flow field around the updated geometry, is generated automatically. The methodology proposed can effectively deal with front intersections, as shown with a manufactured example.
Technical Paper

Investigation of the Influence of Aero-Thermal Non-equilibrium Conditions of an SLD Cloud on Airfoil Icing

2023-06-15
2023-01-1406
This study examines the impact of slip in aero-thermal conditions of supercooled large droplets (SLD) produced in an Icing Wind Tunnel (IWT) on the ice accretion characteristics. The study identifies potential biases in the SLD model development based on IWT data and numerical predictions that assume the SLD to be in aerothermal equilibrium with the IWT airflow. To obtain realistic temperature and velocity data for each droplet size class in the test section of the Braunschweig Icing Wind Tunnel (BIWT), a Lagrangian droplet tracking solver was used within a Monte Carlo framework. Results showed that SLDs experience considerable slips in velocity and temperature due to their higher inertia and short residence time in the Braunschweig IWT. Large droplets were found to be warmer and slower than the flow in the test section, with larger droplets experiencing larger aerothermal slips.
Technical Paper

Design Restraints in Space Laboratories

2003-07-07
2003-01-2435
1Restraints constitute the unique and necessary aids for living and working in microgravity conditions in which crewmembers need facilities as support to move around and as restraints while they work. In environments with microgravity, disturbance to the vestibular sense, when it occurs together with conflicting visual and perceptive stimuli, can cause disorientation, vertigo and illusions regarding posture and movement. Therefore, the design of restraints is a critical ingredient of success for crewmembers performance in space during both IVA and EVA activities. Standard restraints and mobility aids are provided on ISS such that all installation, operation, and maintenance can be performed: Foot Restraint, Adjustable Length Tether, Handrails, Adjustable Length Tether and Torso Restraint Assembly. Crewmembers use Standard Foot Restraints and Handrails to improve the movement capacities and the postural stability.
Technical Paper

Novel Framework for the Robust Optimization of the Heat Flux Distribution for an Electro-Thermal Ice Protection System and Airfoil Performance Analysis

2023-06-15
2023-01-1392
We present a framework for the robust optimization of the heat flux distribution for an anti-ice electro-thermal ice protection system (AI-ETIPS) and iced airfoil performance analysis under uncertain conditions. The considered uncertainty regards a lack of knowledge concerning the characteristics of the cloud i.e. the liquid water content and the median volume diameter of water droplets, and the accuracy of measuring devices i.e., the static temperature probe, uncertain parameters are modeled as uniform random variables. A forward uncertainty propagation analysis is carried out using a Monte Carlo approach. The optimization framework relies on a gradient-free algorithm (Mesh Adaptive Direct Search) and three different problem formulations are considered in this work. Two bi-objective deterministic optimizations aim to minimize power consumption and either minimize ice formations or the iced airfoil drag coefficient.
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