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Journal Article

Measurements of Energy Used for Vehicle Interior Climate

2014-11-01
2014-01-9129
Fuel consumption of vehicles has received increased attention in recent years; however one neglected area that can have a large effect on this is the energy usage for the interior climate. This study aims to investigate the energy usage for the interior climate for different conditions by measurements on a complete vehicle. Twelve different NEDC tests in different temperatures and thermal states of the vehicle were completed in a climatic wind tunnel. Furthermore one temperature sweep from 43° to −18°C was also performed. The measurements focused on the heat flow of the air, from its sources, to its sink, i.e. compartment. In addition the electrical and mechanical loads of the climate system were included. The different sources of heating and cooling were, for the tested powertrain, waste heat from the engine, a fuel operated heater, heat pickup of the air, evaporator cooling and cooling from recirculation.
Technical Paper

Computational Investigation of the Effects of Injection Strategy and Rail Pressure on Isobaric Combustion in an Optical Compression Ignition Engine

2021-09-05
2021-24-0023
The high-pressure isobaric combustion has been proposed as the most suitable combustion mode for the double compre4ssion expansion engine (DCEE) concept. Previous experimental and simulation studies have demonstrated an improved efficiency compared to the conventional diesel combustion (CDC) engine. In the current study, isobaric combustion was achieved using a single injector with multiple injections. Since this concept involves complex phenomena such as spray to spray interactions, the computational models were extensively validated against the optical engine experiment data, to ensure high-fidelity simulations. The considered optical diagnostic techniques are Mie-scattering, fuel tracer planar laser-induced fluorescence (PLIF), and natural flame luminosity imaging. Overall, a good agreement between the numerical and experimental results was obtained.
Technical Paper

Numerical Investigation of Narrow-Band Noise Generation by Automotive Cooling Fans

2020-09-30
2020-01-1513
Axial cooling fans are commonly used in electric vehicles to cool batteries with high heating load. One drawback of the cooling fans is the high aeroacoustic noise level resulting from the fan blades and the obstacles facing the airflow. To create a comfortable cabin environment in the vehicle, and to reduce exterior noise emission, a low-noise installation design of the axial fan is required. The purpose of the study is to investigate efficient computational aeroacoustics (CAA) simulation processes to assist the cooling-fan installation design. In this paper we report the current progress of the investigation, where the narrow-band components of the fan noise is focused on. Two methods are used to compute the noise source. In the first method the source is computed from the flow field obtained using the unsteady Reynolds-averaged Navier-Stokes equations (unsteady RANS, or URANS) model.
Journal Article

Structures of Flow Separation on a Passenger Car

2015-04-14
2015-01-1529
The phenomenon of three-dimensional flow separation is and has been in the focus of many researchers. An improved understanding of the physics and the driving forces is desired to be able to improve numerical simulations and to minimize aerodynamic drag over bluff bodies. To investigate the sources of separation one wants to understand what happens at the surface when the flow starts to detach and the upwelling of the streamlines becomes strong. This observation of a flow leaving the surface could be captured by investigating the limiting streamlines and surface parameters as pressure, vorticity or the shear stress. In this paper, numerical methods are used to investigate the surface pressure and flow patterns on a sedan passenger vehicle. Observed limiting streamlines are compared to the pressure distribution and their correlation is shown. For this investigation the region behind the antenna and behind the wheel arch, are pointed out and studied in detail.
Journal Article

Reduction of Soot Formation in an Optical Single-Cylinder Gasoline Direct-Injected Engine Operated in Stratified Mode Using 350 Bar Fuel Injection Pressure, Dual-Coil and High-Frequency Ignition Systems

2017-03-14
2017-01-9278
The current trend toward more fuel efficient vehicles with lower emission levels has prompted development of new combustion techniques for use in gasoline engines. Stratified combustion has been shown to be a promising approach for increasing the fuel efficiency. However, this technique is hampered by drawbacks such as increased particulate and standard emissions. This study attempts to address the issues of increased emission levels by investigating the influence of high frequency ionizing ignition systems, 350 bar fuel injection pressure and various tumble levels on particulate emissions and combustion characteristics in an optical SGDI engine operated in stratified mode on isooctane. Tests were performed at one engine load of 2.63 bar BMEP and speed of 1200 rpm. Combustion was recorded with two high speed color cameras from bottom and side views using optical filters for OH and soot luminescence.
Technical Paper

Quantitative High Speed Stability Assessment of a Sports Utility Vehicle and Classification of Wind Gust Profiles

2020-04-14
2020-01-0677
The automotive trends of vehicles with lower aerodynamic drag and more powerful drivetrains have caused increasing concern regarding stability issues at high speeds, since more streamlined bodies show greater sensitivity to crosswinds. This is especially pronounced for high vehicles, such as sports utility vehicles. Besides, the competitiveness in the automotive industry requires faster development times and, thus, a need to evaluate the high speed stability performance in an early design phase, preferable using simulation tools. The usefulness of these simulation tools partly relies on realistic boundary conditions for the wind and quantitative measures for assessing stability without the subjective evaluation of experienced drivers. This study employs an on-road experimental measurements setup to define relevant wind conditions and to find an objective methodology to evaluate high speed stability.
Technical Paper

Water Injection System Application in a Mild Hybrid Powertrain

2020-04-14
2020-01-0798
The potential of 48V Mild Hybrid is promising in meeting the present and future CO2 legislations. There are various system layouts for 48V hybrid system including P0, P1, P2. In this paper, P2 architecture is used to investigate the effects of water injection benefits in a mild hybrid system. Electrification of the conventional powertrain uses the benefits of an electric drive in the low load-low speed region where the conventional SI engine is least efficient and as the load demand increases the IC Engine is used in its more efficient operating region. Engine downsizing and forced induction trend is popular in the hybrid system architecture. However, the engine efficiency is limited by combustion knocking at higher loads thus ignition retard is used to avoid knocking and fuel enrichment becomes must to operate the engine at MBT (Maximum Brake Torque) timing; in turn neutralizing the benefits of fuel savings by electrification.
Journal Article

An Evaluation of Different Combustion Strategies for SI Engines in a Multi-Mode Combustion Engine

2008-04-14
2008-01-0426
Future pressures to reduce the fuel consumption of passenger cars may require the exploitation of alternative combustion strategies for gasoline engines to replace, or use in combination with the conventional stoichiometric spark ignition (SSI) strategy. Possible options include homogeneous lean charge spark ignition (HLCSI), stratified charge spark ignition (SCSI) and homogeneous charge compression ignition (HCCI), all of which are intended to reduce pumping and thermal losses. In the work presented here four different combustion strategies were evaluated using the same engine: SSI, HLCSI, SCSI and HCCI. HLCSI was achieved by early injection and operating the engine lean, close to its stability limits. SCSI was achieved using the spray-guided technique with a centrally placed multi-hole injector and spark-plug. HCCI was achieved using a negative valve overlap to trap hot residuals and thus generate auto-ignition temperatures at the end of the compression stroke.
Technical Paper

Experimental and Numerical Investigation of Split Injections at Low Load in an HDDI Diesel Engine Equipped with a Piezo Injector

2006-10-16
2006-01-3433
In order to investigate the effects of split injection on emission formation and engine performance, experiments were carried out using a heavy duty single cylinder diesel engine. Split injections with varied dwell time and start of injection were investigated and compared with single injection cases. In order to isolate the effect of the selected parameters, other variables were kept constant. In this investigation no EGR was used. The engine was equipped with a common rail injection system with a piezo-electric injector. To interpret the observed phenomena, engine CFD simulations using the KIVA-3V code were also made. The results show that reductions in NOx emissions and brake specific fuel consumption were achieved for short dwell times whereas they both were increased when the dwell time was prolonged. No EGR was used so the soot levels were already very low in the cases of single injections.
Technical Paper

Combustion of Fischer-Tropsch, RME and Conventional Fuels in a Heavy-Duty Diesel Engine

2007-10-29
2007-01-4009
This investigation includes a comparison of two Fischer Tropsch (FT) fuels derived from natural gas and a Rapeseed Methyl Ester (RME) fuel with Swedish low sulfur Diesel in terms of emissions levels, fuel consumption and combustion parameters. The engine used in the study was an AVL single cylinder heavy-duty engine, equipped with a cylinder head of a Volvo D12 engine. Two loads (25% and 100%) were investigated at a constant engine speed of 1200 rpm. The engine was calibrated to operate in different levels of EGR and with variable injections timings. A design of experiments was constructed to investigate the effects of these variables, and to identify optimal settings. The results showed that the soot emissions yielded by FT and RME fuels are up to 40 and 80 percent lower than those yielded by the Swedish Diesel. In addition the FT fuel gave slightly lower, and the RME significant higher NOx emissions than the Swedish Diesel.
Technical Paper

An Experimental Investigation of Fischer-Tropsch Fuels in a Light-Duty Diesel Engine

2007-01-23
2007-01-0030
Experiments were performed using a Light-Duty, single-cylinder, research engine in which the emissions, fuel consumption and combustion characteristics of two Fischer-Tropsch (F-T) Diesel fuels derived from natural gas and two conventional Diesel fuels (Swedish low sulfur Diesel and European EN 590 Diesel) were compared. Due to their low aromatic contents combustion with the F-T Diesel fuels resulted in lower soot emissions than combustion with the conventional Diesel fuels. The hydrocarbon emissions were also significantly lower with F-T fuel combustion. Moreover the F-T fuels tended to yield lower CO emissions than the conventional Diesel fuels. The low emissions from the F-T Diesel fuels, and the potential for producing such fuels from biomass, are powerful reason for future interest and research in this field.
Technical Paper

Reduction of EMI in Switched Mode Converters by Shaped Pulse Transitions

2007-04-16
2007-01-0361
An idea of reducing the amplitude of higher order harmonic frequencies from PWM switching pattern is presented and analyzed in this paper. For experimental studies a flexi-ble curve shaping circuit was developed and implemented for achieving and controlling smooth transitions in a DC/DC PWM controlled converter for a 12 V system. A comparison between trapezoidal and sinusoidal transitions is made and it is found that a sinusoidal transition gives better EMI performance without increasing the switching losses. In order to further reduce the EMI, a strategy of controlling the output voltage transitions in a MOSFET by “pre-charging” its gate is derived and investigated. The developed practical circuit is tested with sinusoidal reference for a purely resistive load and an R-L load. Frequency responses obtained from simulations and measurements are compared and discussed.
Technical Paper

The Effect of Charge Air and Fuel Injection Parameters on Combustion with High Levels of EGR in a HDDI Single Cylinder Diesel Engine

2007-04-16
2007-01-0914
When increasing EGR from low levels to levels corresponding to low temperature combustion, soot emissions first start to increase (due to reductions in soot oxidation), before decreasing to almost zero (due to very low rates of soot formation). At the EGR level where soot emissions start to increase, the NOx emissions are still low, but not low enough to comply with future emission standards. The purpose of this study was therefore to investigate the possibilities for moving the so-called “soot bump” (increase in soot) to higher EGR levels or reducing the magnitude of the soot bump. This involved an experimental investigation of parameters affecting the combustion and thus the engine-out emissions. The parameters investigated were: charge air pressure, injection pressure, EGR temperature and post injection (with different dwell times) for a wide range of EGR rates.
Technical Paper

Effects of Multiple Injections on Engine-Out Emission Levels Including Particulate Mass from an HSDI Diesel Engine

2007-04-16
2007-01-0910
The effects of multiple injections on engine-out emissions from a high-speed direct injection (HSDI) diesel engine were investigated in a series of experiments using a single cylinder research engine. Injection sequences in which the main injection was split into two, three and four pulses were tested and the resulting emissions (NOx, CO HC and particulate matter), torque and cylinder pressures were compared to those obtained with single injections. Together with the number of injections, the effects of varying the dwell time were also investigated. It was found that dividing the main injection into two parts lowered the engine-out particulate and CO emissions and increased fuel efficiency. However, it also resulted in increased NOx emissions.
Technical Paper

Application of Transient Temperature vs. Equivalence Ratio Emission Maps to Engine Simulations

2007-04-16
2007-01-1086
In order to acquire knowledge about temperature vs. equivalence ratio, T-ϕ, conditions in which emissions are formed and destroyed, T-ϕ parametric maps were constructed for: 1 Soot and soot precursors (C2H2) 2 Nitrogen oxides (NO and NO2) 3 Unburnt intermediates (CH2O, H2 and CO) 4 Important radicals (HO2 and OH) Each map was obtained by plotting data from a large number of simulations for various T-ϕ combinations in a zero-dimensional, 0D, closed Perfectly Stirred Reactor, PSR. Initially, the influences of elapsed reaction time, pressure and EGR level were examined, varying one parameter at a time. Then, since both the elapsed time and pressure change in an engine cycle, the maps were constructed according to engine pressure traces obtained from Computational Fluid Dynamics, CFD, simulations. Since the pressure is changing in elapsed time intervals the maps are called transient.
Technical Paper

A Process Membership Service for Active Safety Systems

2007-04-16
2007-01-1613
This paper describes a process membership protocol for distributed real-time systems that use both time-triggered and event-triggered message passing for communication between its processing nodes (ECUs). TTCAN and FlexRay are examples of communication networks that support such systems. The membership protocol supports redundancy management in architectures where distributed applications such as braking, stability control, and collision mitigation share a common set of processing nodes. We assume that each such application consists of several processes executing on different nodes and that each node executes processes belonging to different applications. The protocol allows a group of co-operating processes to establish a consistent view of each other's operational status, i.e. whether they function correctly or not.
Technical Paper

Reduction of Head Rotational Motions in Side Impacts Due to the Inflatable Curtain-A Way to Bring Down the Risk of Diffuse Brain Injury

1998-05-31
986167
Diffuse brain injuries are very common in side impacts, accounting for more than half of the injuries to the head. These injuries are often sustained in less severe side impacts. An English investigation has shown that diffuse brain injuries often originate from interior contacts, most frequently with the side window. They are believed to be mainly caused by quick head rotational motions. This paper describes a test method using a Hybrid III dummy head in a wire pendulum. The head impacts a simulated side window or an inflatable device, called the Inflatable Curtain (IC), in front of the window, at different speeds, and at different impact angles. The inflated IC has a thickness of around 70 mm and an internal (over) pressure of 1.5 bar. The head was instrumented with a three axis accelerometer as well as an angular velocity sensor measuring about the vertical (z) axis. The angular acceleration was calculated.
Technical Paper

Analysis of Advanced Multiple Injection Strategies in a Heavy-Duty Diesel Engine Using Optical Measurements and CFD-Simulations

2008-04-14
2008-01-1328
In order to meet future emissions legislation for Diesel engines and reduce their CO2 emissions it is necessary to improve diesel combustion by reducing the emissions it generates, while maintaining high efficiency and low fuel consumption. Advanced injection strategies offer possible ways to improve the trade-offs between NOx, PM and fuel consumption. In particular, use of high EGR levels (⥸ 40%) together with multiple injection strategies provides possibilities to reduce both engine-out NOx and soot emissions. Comparisons of optical engine measurements with CFD simulations enable detailed analysis of such combustion concepts. Thus, CFD simulations are important aids to understanding combustion phenomena, but the models used need to be able to model cases with advanced injection strategies.
Technical Paper

Reducing Pressure Fluctuations at High Loads by Means of Charge Stratification in HCCI Combustion with Negative Valve Overlap

2009-06-15
2009-01-1785
Future demands for improvements in the fuel economy of gasoline passenger car engines will require the development and implementation of advanced combustion strategies, to replace, or combine with the conventional spark ignition strategy. One possible strategy is homogeneous charge compression ignition (HCCI) achieved using negative valve overlap (NVO). However, several issues need to be addressed before this combustion strategy can be fully implemented in a production vehicle, one being to increase the upper load limit. One constraint at high loads is the combustion becoming too rapid, leading to excessive pressure-rise rates and large pressure fluctuations (ringing), causing noise. In this work, efforts were made to reduce these pressure fluctuations by using a late injection during the later part of the compression. A more appropriate acronym than HCCI for such combustion is SCCI (Stratified Charge Compression Ignition).
Technical Paper

Modeling, Identification, and Separation of Crankshaft Dynamics in a Light-Duty Diesel Engine

2009-06-15
2009-01-1798
Mathematical models of a torque sensor equipped crankshaft in a light-duty diesel engine are identified, validated, and compared. The models are based on in-cylinder pressure and crankshaft torque data collected from a 5-cylinder common-rail diesel engine running at multiple operating points. The work is motivated by the need of a crankshaft model in a closed-loop combustion control system based on crankshaft torque measurements. In such a system a crankshaft model is used in order to separate the measured crankshaft torque into cylinder individual torque contributions. A method for this is described and used for IMEP estimation. Not surprisingly, the results indicate that higher order models are able to estimate crankshaft torque more accurately than lower order models, even if the differences are small. For IMEP estimation using the cylinder separation method however, these differences have large effects on accuracy.
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