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Technical Paper

Rigidity and Strength Analysis and Structure Optimization of one Electric Tractor's Frame Based on FEA

2007-10-30
2007-01-4288
In this paper, the finite element model for static analysis of an electric tractor's frame is presented firstly, and the rigidity and strength of one electric tractor's frame is calculated. Based upon the analysis results, the topology and shape of this electric tractor's frame is optimized. As to the topology optimization, the optimization goal under multiple load cases is defined and the frame is optimized by two steps-one is to determine the position of the transverse rails using solid elements which can simulate the material-filling space, another is to obtain the shape of the frame in which shell elements are applied as to increase the calculation efficiency. After the topology optimization the frame's stiffness is improved significantly but there still is local stress concentration. So the shape of the stress concentration area is optimized using control points method, and the greatest stress is reduced below the strength limits.
Technical Paper

A Uniform Hardware-in-the-Loop Test Rig for Modular and Integrated Testing of Commercial Vehicle Electronic Braking System

2016-09-27
2016-01-8042
This paper describes a uniform Hardware-In-the-Loop (HiL) test rig for the different types of Electronic Braking System (EBS). It is applied to both modular testing and integrated testing. This test rig includes a vehicle dynamic model, a real-time simulation platform, an actual brake circuit and the EBS system under test. Firstly, the vehicle dynamic model is a highly parameterized commercial vehicle model. So it can simulate different types of commercial vehicle by different parameter configurations. Secondly, multi-types of brake circuit are modeled using brake components simulation library. So, it can test the EBS control unit independently without the influence of any real electro-pneumatic components. And a software EBS controller is also modeled. So it can test the algorithm of EBS offline. Thirdly, all real electro-pneumatic components without real gas inputted are connected to the real-time test platform through independent program-controlled relay-switches.
Technical Paper

Response Decoupling Method in Mount Design with Emphasis on Transient Load Conditions

2019-01-18
2018-01-5046
This research examined the focused design, elastic design, energy decoupling, and torque roll axis (TRA) decoupling methods for mount optimization design. Requiring some assumptions, these methods are invalid for some load conditions and constraints. The linearity assumption is advantageous and simplifies both design and optimization analysis, facilitating engineering applications. However, the linearity is rarely seen in real-world applications, and there is no practical method to directly measure the reaction forces in the three locally orthogonal directions, preventing validation of existing methods by experimental results. For nonlinear system identification, there are additional challenges such as unobservable internal variables and the uncertainty of measured data.
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