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Technical Paper

Development and Validation of a CFD Simulation to Model Transient Flow Behavior in Automotive Refueling Systems

2019-04-02
2019-01-0819
Government regulations restrict the evaporative emissions during refueling to 0.20 grams per gallon of dispensed fuel. This requires virtually all of the vapors generated and displaced while refueling to be stored onboard the vehicle. The refueling phenomenon of spitback and early-clickoff are also important considerations in designing refueling systems. Spitback is fuel bursting past the nozzle and into the environment and early-clickoff is the pump shutoff mechanism being triggered before the tank is full. Development of a new refueling system design is required for each vehicle as packaging requirements change. Each new design (or redesign) must be prototyped and tested to ensure government regulations and customer satisfaction criteria are satisfied. Often designs need multiple iterations, costing money and time in prototype-based validation procedures. To conserve resources, it is desired to create a Computational Fluid Dynamics (CFD) tool to assist in design validation.
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