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The energy crisis coupled with depleting fuel reserves and rising emission levels has encouraged research in the fields of performance enhancement, emission reduction technologies and engineering designs. The present paper aims primarily to offset the problem of high emissions and low efficiencies in low cost CI engines used as temporary power solutions on a large scale. The investigation relates to the low cost optimization of an intake runner having the ability to vary the swirl ratio within the runner. Test runs reveal that NOx and CO2 follow a relatively smaller gradient of rise and fall in their values depending on the configuration; whereas UHC and CO have a rapid changes in values with larger gradients. However, in a relative analysis, no configuration was able to simultaneously reduce all emission parameters and thus, there exists a necessity to find an optimized configuration as a negotiation between the improved and deteriorated parameters.

Recent scenario of fossil fuel depletion as well as rising emission levels has witnessed an ever aggravating trend for decades. The solution to the problems has been addressed by investments and research in the field of fuels; such as the use of cleaner fuels involving biodiesel, alcohol blends, hydrogen and electric drivelines, as well as improvement in traditional technologies such as variable geometry systems, VVT load control strategies etc. The developments have highlighted the enormous potential present in such systems in terms of maximizing engine efficiency and emission reductions. The present paper aims at designing and implementing an intake runner system for a CI engine capable of providing flexibility with variations in operating conditions. Primarily, the design aims at altering the air flow phenomenon within the primary intake of the engine by inducing swirl in the runner through a secondary runner.