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In preparation for the contract award of the Crew Exploration Vehicle (CEV), the National Aeronautics and Space Administration (NASA) produced two design reference missions for the vehicle. The design references used teams of engineers across the agency to come up with two configurations. This process helped NASA understand the conflicts and limitations in the CEV design, and investigate options to solve them.

As part of preparing for the Crew Exploration Vehicle (CEV), the National Aeronautics and Space Administration (NASA) worked on developing the requirements to manage the fire risk. The new CEV poses unique challenges to current fire protection systems. The size and configuration of the vehicle resembles the Apollo capsule instead of the current Space Shuttle or the International Space Station. The smaller free air volume and fully cold plated avionic bays of the CEV requires a different approach in fire protection than the ones currently utilized. The fire protection approach discussed in this paper incorporates historical lessons learned and fire detection and suppression system design philosophy spanning from Apollo to the International Space Station.

NASA's Constellation Program, which includes the mission objectives of establishing a permanently-manned lunar Outpost, and the exploration of Mars, poses new and unique challenges for human life support systems that will require solutions beyond the Shuttle and International Space Station state of the art systems. In particular, the requirement to support crews for extended durations at the lunar outpost with limited resource resupply capability will require closed-loop regenerative life support systems with minimal expendables. Planetary environmental conditions such as lunar dust and extreme temperatures, as well as the capability to support frequent and extended-duration Extra-vehicular Activity's (EVA's) will be particularly challenging.

Orion is the next vehicle for human space travel. Humans will be sustained in space by the Orion subystem, environmental control and life support (ECLS). The ECLS concept at the subsystem level is outlined by function and technology. In the past two years, the interface definition with other subsystems has increased through different integrated studies. The paper presents the key requirements and discusses three recent studies (e.g., unpressurized cargo) along with the respective impacts on the ECLS design moving forward.

The Orion Air Monitor (OAM), a derivative of the International Space Station's Major Constituent Analyzer (MCA) (1–3) and the Skylab Mass Spectrometer (4, 5), is a mass spectrometer-based system designed to monitor nitrogen, oxygen, carbon dioxide, and water vapor. In the Crew Exploration Vehicle, the instrument will serve two primary functions: 1) provide Environmental Control and Life Support System (ECLSS) data to control nitrogen and oxygen pressure, and 2) provide feedback the ECLSS water vapor and CO2 removal system for swing-bed control. The control bands for these ECLSS systems affect consumables use, and therefore launch mass, putting a premium on a highly accurate, fast-response, analyzer subsystem. This paper describes a dynamic analytical model for the OAM, relating the findings of that model to design features required for accuracies and response times important to the CEV application.

The Orion Crew Exploration Vehicle (CEV) requires a smoke detector for the detection of particulate smoke products as part of the Fire Detection and Suppression (FDS) system. The smoke detector described in this paper is an adaptation of a mature commercial aircraft design for manned spaceflight. Changes made to the original design include upgrading the materials and electronics to space-qualified components, and modifying the mechanical design to withstand launch and landing loads. The results of laboratory characterization of the response of the new design to test particles are presented.

This paper describes the requirements for and design implementation of an air monitor for the Orion Crew Exploration Vehicle (CEV). The air monitor is specified to monitor oxygen, nitrogen, water vapor, and carbon dioxide, and participates with the Environmental Control Life Support System (ECLSS) pressure control system and Atmosphere Revitalization System (ARS) to help maintain a breathable and safe environment. The sensing requirements are similar to those delivered by the International Space Station (ISS) air monitor, the Major Constituent Analyzer or MCA (1, 2 and 3), and the predecessors to that instrument, the Skylab Mass Spectrometer (4, 5), although with a shift in emphasis from extended operations to minimized weight. The Orion emphasis on weight and power, and relatively simpler requirements on operating life, allow optimization of the instrument toward the mass of a sensor assembly.