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This paper presents a methodology and tool that stochastically generates drive cycles based on measured data, with the purpose of testing and benchmarking light duty vehicles in a simulation environment or on a test-bench. The WLTP database, containing real world driving measurements, was used as input data. Consequently cycles that contain typical accelerations per velocity and road types are generated, such that these cycles are representative to real driving behavior. The stochastic drive cycle generator is developed in Matlab and is based on Markov processes. Two separate stochastic generators are used: one for generating the road type and one for generating the vehicle acceleration. First, a random road type profile is generated from the four different road types that are considered in the WLTP database: urban, rural, motorway and high-motorway, each of them with sub-road types based on different velocity bins.

In 1989, the EUROSID-1 was accepted in the European regulation ECE-R95. After a steady period of use, an upgraded version of this dummy: ES-2 is now considered as a step towards harmonization of side impact occupant regulations. The upgrades to the dummy include, amongst others, a modification of its torso back plate and a change in rib module guidance (piston-cylinder), especially to overcome anomalous rib deflection responses referred to as ""flat-top.'' Presented here are results of lateral and oblique pendulum tests, conducted on the EUROSID-1 and ES-2 to verify the modified torso back plate and to study the responses of three proposed rib module designs for ES-2. Particularly, rib deflections, rib VC responses, and thorax force-deflection responses are analyzed. The current study primarily addresses sensitivity of the ES-2 thorax to oblique loading.

Up to now, reduction of fuel consumption of vehicles equipped with CVT transmission has not been exploited to its full potential due to the reduced driveability when driving the optimum efficiency engine operating points. An ISG system with torque boost capabilities can be used to restore this driveability. This paper discusses the goals, the CAE simulation tool, the methodology used in the preparative study for evaluation and dimensioning of a CVT-ISG concept, as well as the simulation results. The conclusions, generated from numerous simulations, provide vital information for the component selection, and for the development of the powertrain management system.

The importance of automotive comfort is increasing, both socially and economically. Especially professional drivers often have comfort-related physical complaints, such as lower back pain. In addition, car manufacturers can use comfort to distinguish their cars from their competitors. However, the development and design of a new, more comfortable car seat is very time consuming and costly. The use of computer models of human and seat could facilitate this process. MADYMO human and seat models offer the possibility to predict comfort. This paper describes the application of the MADYMO multi-body 50th percentile human model for determination of human-seat interaction in vertical vibrations. The validation of the human model is based on volunteer tests with both a rigid seat and a standard car seat. The human model shows a good correlation with the volunteers.

The objective of the study was to investigate the biomechanical response of the intact cranium. Unembalmed human cadavers were used in the study. The specimens were transected at the base of the skull leaving the intracranial contents intact; x-ray and computed tomography (CT) scans were obtained. They were fixed in a specially designed frame at the auditory meatus level and placed on the platform of an electrohydraulic testing device via a six-axis load cell. Following radiography, quasistatic loading to failure was applied to one of the following sites: frontal, vertex, parietal, temporal, or occipital. Retroreflective targets were placed in two mutually orthogonal planes to record the localized temporal kinematics. Applied load and piston displacement, and the output generalized force (and moment) histories were recorded using a modular digital data acquisition system. After the test, x-ray and CT images were obtained, and defleshing was done.

The introduction of a new comfortable car seat or interior is a time consuming and costly process for car and seat manufacturers. The application of numerical models of human and seat could facilitate this process. Vertical vibrations and seat pressure distributions are two objective parameters that have been related to the subjective feeling of (dis)comfort that can be predicted by numerical tools. In this paper, human models suitable for prediction of human behaviour in vertical vibrations and seat pressure distributions are applied in a seat sensitivity study. The objective of this paper is to evaluate the applicability of the human models as design tools for car and seat developers in an early stage of the design process. The sensitivity of the output of the models for variations in seat characteristics for seat developers in the design process of a new comfortable car seat has been studied.

Injuries to the knee-thigh-hip (KTH) complex in frontal motor vehicle crashes are of substantial concern because of their frequency and potential to result in long-term disability. Current frontal impact Anthropometric Test Dummies (ATDs) have been shown to respond differently than human cadavers under frontal knee impact loading and consequently current ATDs (and FE models thereof) may lack the biofidelity needed to predict the incidence of knee, thigh, and hip injuries in frontal crashes. These concerns demand an efficient and biofidelic tool to evaluate the occurrence of injuries as a result of KTH loading in frontal crashes. The MADYMO human finite element (FE) model was therefore adapted to simulate bone deformation, articulating joints and soft tissue behavior in the KTH complex.

Interaction of the human arm and deploying airbag has been studied in the laboratory using post mortem human subjects (PMHS). These studies have shown how arm position on the steering wheel and proximity to the airbag prior to deployment can influence the risk of forearm bone fractures. Most of these studies used older driver airbag modules that have been supplanted by advanced airbag technology. In addition, new numerical human body models have been developed to complement, and possibly replace, the human testing needed to evaluate new airbag technology. The objective of this study is to use a finite element-based numerical (MADYMO) model, representing the human arm, to evaluate the effects of advanced driver airbag parameters on the injury potential to the bones of the forearm. The paper shows how the model is correlated to Average Distal Forearm Speed (ADFS) and arm kinematics from two PMHS tests.

Two of the main design objectives for car interiors are comfort and safety. These aspects are both determined by the seating position of the occupant. Seat manufacturers use the SAE Three-Dimensional H-Point Machine™ to measure seating positions to design, audit, and benchmark seats. The seating positions measured with the H-Point Machine form the basis of a seat design, including comfort and safety aspects. Currently, the seat design process is largely based on prototype testing, which makes this process time-consuming and expensive. Consequently, there is a large demand for efficient design tools that enable an optimal combination of seating comfort and safety aspects. Numerical modeling provides an efficient means to optimally combine various seat design characteristics prior to prototype testing, thereby reducing design costs and time-to-market.

In the present investigation a tractor wheel runover accident was simulated to obtain biomechanical information relating to mechanism of injury. Twelve cadaver porcine specimens were runover with the right front wheel of a tractor. Specimens were placed on a six-axis force plate and thorax contours were recorded temporally. Results indicated up to 68% compression of the chest occurred during the runover event. The shear force in the direction of travel was a significant factor in the type of fractures that occurred to the rib cage. Pathology determined from x-ray revealed multiple fractures per rib in the area directly below the path of the tire. Autopsy evaluation revealed soft tissue contusion on the left side in the area of wheel path. There was often extra blood in the pericardial space and examination of the brain showed petechial hemorrhaging subdurally.

With the adoption of the Worldwide harmonized Light Vehicles Test Procedure (WLTP) and the Real Driving Emissions (RDE) regulations for testing and monitoring the vehicle pollutant emissions, as well as CO2 and fuel consumption, the gap between real world and type approval performances is expected to decrease to a large extent. With respect to CO2, however, WLTP is not expected to fully eliminate the reported 40% discrepancy between real world and type approval values. This is mainly attributed to the fact that laboratory tests take place under average controlled conditions that do not fully replicate the environmental and traffic conditions experienced over daily driving across Europe. In addition, any uncertainties of a pre-defined test protocol and the vehicle operation can be optimized to lower the CO2 emissions of the type approval test. Such issues can be minimized in principle with the adoption of a real-world test for fuel consumption.

Pedestrians and cyclists are the most unprotected road users and their injury risk in case of accidents is significantly higher than for other road users. The understanding of the influence and sensitivity between important variables describing a pedestrian crash is key for the development of more efficient and reliable safety systems. This paper reflects the related work carried out within the AsPeCSS project. The results summarized out of virtual and physical tests provide valuable information for further development. 1168 virtual and 120 physical tests were carried out with adult and child pedestrian headform as well as upper and lower legform impactors representatives of 4 different vehicle front geometries in a wide range of impact speeds, angles and locations. This test matrix was based on previous work carried out within the AsPeCSS project.

Oblique crashes to the vehicle front corner may not be characteristic of either frontal or side impacts. This research evaluated occupant response in oblique crashes for a driver, rear adult passenger, and a rear child passenger. Occupant responses and injury potential were evaluated for seating positions as either a far-or near-side occupant. Two crash tests were conducted with a subcompact car. The vehicle’s longitudinal axis was oriented 45 degrees to the direction of travel on a moving platform and pulled into a wall at 56 km/h. Dummies utilized for the seating positions were an adult dummy (50th-percentile-HIII and THOR-Alpha) for the front-left (driver) position, 5th-percentile-female-HIII for the right-rear position, and a 3-year-old HIII for the left-rear position.

The objective of this study was to subject small female and large male cadavers to simulated rear impact, document soft-tissue injuries to the neck, determine the kinematics, forces and moments at the occipital condyles, and evaluate neck injury risks using peak force, peak tension and normalized tension-extension criteria. Five unembalmed intact human cadavers (four small females and one large male) were prepared using accelerometers and targets at the head, T1, iliac crest, and sacrum. The specimens were placed on a custom- designed seat without head restraint and subjected to rear impact using sled equipment. High-speed cameras were used for kinematic coverage. After the test, x-rays were obtained, computed tomography scans were taken, and anatomical sections were obtained using a cryomicrotome. Two female specimens were tested at 4.3 m/s (mean) and the other two were tested at 6.8 m/s (mean), and one large male specimen was subjected to 6.6 m/s velocity.

During certain events such as underbody blasts due to improvised explosive devices, occupants in military vehicles are exposed to inferior-to-superior loading from the pelvis. Injuries to the pelvis-sacrum-lumbar spine complex have been reported from these events. The mechanism of load transmission and potential variables defining the migration of injuries between pelvis and or spinal structures are not defined. This study applied inferior-to-superior impacts to the tuberosities of the ischium of supine-positioned five post mortem human subjects (PMHS) using different acceleration profiles, defined using shape, magnitude and duration parameters. Seventeen tests were conducted. Overlay temporal plots were presented for normalized (impulse momentum approach) forces and accelerations of the sacrum and spine.

Six European laboratories have evaluated the biomechanical response of the new advanced frontal impact dummy THOR-alpha with respect to the European impact response requirements. The results indicated that for many of the body regions (e.g., shoulder, spine, thorax, femur/knee) the THOR-alpha response was close to the human response. In addition, the durability, repeatability and sensitivity for some dummy regions have been evaluated. Based on the tests performed, it was found that the THOR-alpha is not durable enough. The lack in robustness of the THOR-alpha caused a problem in completing the full test program and in evaluating the repeatability of the dummy. The results have demonstrated that the assessment of frontal impact protection can be greatly improved with a more advanced frontal impact dummy. Regarding biofidelity and injury assessment capabilities, the THOR-alpha is a good candidate however it needs to be brought up to standard in other areas.

This study was conducted to quantify intracranial biomechanical responses and external blast overpressures using physical head model to understand the biomechanics of blast traumatic brain injury and to provide experimental data for computer simulation of blast-induced brain trauma. Ellipsoidal-shaped physical head models, made from 3-mm polycarbonate shell filled with Sylgard 527 silicon gel, were used. Six blast tests were conducted in frontal, side, and 45° oblique orientations. External blast overpressures and internal pressures were quantified with ballistic pressure sensors. Blast overpressures, ranging from 129.5 kPa to 769.3 kPa, were generated using a rigid cannon and 1.3 to 3.0 grams of pentaerythritol tetranitrate (PETN) plastic sheet explosive (explosive yield of 13.24 kJ and TNT equivalent mass of 2.87 grams for 3 grams of material).

Injury assessment reference values (IARV) predicting neck injuries are currently not available for side facing seated aircraft passengers in crash conditions. The aircraft impact scenario results in inertial loading of the head and neck, a condition known to be inherently different from common automotive side impact conditions as crash pulse and seating configurations are different. The objective of this study is to develop these IARV for the European Side Impact Dummy-2 (ES-2) previously selected by the US-FAA as the most suitable ATD for evaluating side facing aircraft seats. The development of the IARV is an extended analysis of previously published PMHS neck loads by identifying the most likely injury scenarios, comparing head-neck kinematics and neck loads of the ES2 versus PMHS, and development of injury risk curves for the ES2. The ES2 showed a similar kinematic response as the PMHS, particularly during the loading phase.

While numerous studies have been conducted to determine side impact responses of Post Mortem Human Surrogates (PMHS) using sled and other equipment, experiments using the biological surrogate in modern full-scale vehicles are not available. The present study investigated the presence of oblique loading in moving deformable barrier and pole tests. Three-point belt restrained PMHS were positioned in the left front and left rear seats in the former and left front seat in the latter condition and tested according to consumer testing protocols. Three chestbands were used in each specimen (upper, middle and lower thorax). Accelerometers were secured to the skull, shoulder, upper, middle and lower thoracic vertebrae, sternum, and sacrum. Chestband signals were processed to determine magnitudes and angulations of peak deflections. The magnitude and timing of various signal peaks are given. Vehicle accelerations, door velocities, and seat belt loads are also given.

Forty-two side impact cadaver sled tests were conducted at 24 and 32 km/h impact speeds into rigid and padded walls. The post-mortem human subjects were instrumented with accelerometers on the ribs and spine and chest bands around the thorax and abdomen to characterize their mechanical response during the impact. Load cells at the wall measured the impact force at the level of the thorax, abdomen, pelvis, and lower extremities. The resulting injuries were determined through detailed autopsy and radiography. Rib fractures with or without associated hemo/pneumo thorax or flail chest were the most common injury with severity ranging from AIS=0 to 5. Full and half thorax deflections were computed from the chest band data. The cadaver test data was analyzed using ANOVA and logistic regression. The age of the subject at the time of death had influence on injury outcome while gender and mass of the subject had little or no influence on injury outcome.