Search Results

This paper presents a methodology and tool that stochastically generates drive cycles based on measured data, with the purpose of testing and benchmarking light duty vehicles in a simulation environment or on a test-bench. The WLTP database, containing real world driving measurements, was used as input data. Consequently cycles that contain typical accelerations per velocity and road types are generated, such that these cycles are representative to real driving behavior. The stochastic drive cycle generator is developed in Matlab and is based on Markov processes. Two separate stochastic generators are used: one for generating the road type and one for generating the vehicle acceleration. First, a random road type profile is generated from the four different road types that are considered in the WLTP database: urban, rural, motorway and high-motorway, each of them with sub-road types based on different velocity bins.

A kinematic analysis of the head-neck unit has been conducted in 37 simulated traffic accidents in order to investigate correlations between neck response and injuries. Belted fresh human cadavers in the age range 18 to 74 years have been used as front and rear-seat passengers. The analysed data included 23 frontal collisions, impact velocity 30 km/h, 50 km/h and 60 km/h, barrier impact and 14 90°-car to car lateral collisions with near-side passengers (6 cases) as well as far-side rear-seat passengers with an in-board upper anchoring point for the shoulder belt (8 cases). The head bending angle depended on the type of the collision. At the frontal collision, the mean head bending maxima amounted 79°, the evaluated mean angular velocity maxima and angular acceleration maxima corresponded to 41 rad/s and 2208 rad/s2, the mean maximum velocity in trajectory of the head was 10 m/s, the mean maximum acceleration along the path amounted 23 g.

The number of passenger cars equipped with side air bags is steadily increasing. With the aim of investigating the mechanical responses and the injuries of the arm under the influence of a side air bag, tests in probably higher injury risk configurations with dummies and cadavers were performed. The air bag was installed at the outer side of the seat back, with the subject seated in the driver or front passenger seat of a passenger car. During the inflation of the air bag, the left or right forearm of the subject was positioned on the arm rest while the upper arm made contact with the seat back edge. The volume of the thorax air bag was 15 litres and for the thorax-head air bag 28 litres. The dummy was instrumented at the thorax c.g. shoulder, elbow and wrist with triaxial accelerometers. In the cadaver, triaxial accelerations in three orthogonal directions were measured at the upper and the lower humerus, the upper radius and the lower radius and the first thoracic vertebrae.

The prevention of lower extremity injuries to front seat car occupants is a priority because of their potential to cause long-term impairment and disability. To determine the types and mechanisms of lower extremity injuries in frontal collisions, studies under controlled test conditions are needed. Sled tests using belt-restrained cadavers and dummies were conducted, in which footwell intrusion was simulated via a plane surface or simulated brake pedal. Human cadavers in the age range from 30 to 62 years and Hybrid III dummies were used. The footwell intrusion had both translational (135 mm) and rotational (30 degrees) components. Maximum footwell intrusion forces and accelerations were measured. The lower legs were instrumented with accelerometers and a ""six axis'' force-moment transducer was mounted in the mid shaft of the left tibia.

Up to now, reduction of fuel consumption of vehicles equipped with CVT transmission has not been exploited to its full potential due to the reduced driveability when driving the optimum efficiency engine operating points. An ISG system with torque boost capabilities can be used to restore this driveability. This paper discusses the goals, the CAE simulation tool, the methodology used in the preparative study for evaluation and dimensioning of a CVT-ISG concept, as well as the simulation results. The conclusions, generated from numerous simulations, provide vital information for the component selection, and for the development of the powertrain management system.

The importance of automotive comfort is increasing, both socially and economically. Especially professional drivers often have comfort-related physical complaints, such as lower back pain. In addition, car manufacturers can use comfort to distinguish their cars from their competitors. However, the development and design of a new, more comfortable car seat is very time consuming and costly. The use of computer models of human and seat could facilitate this process. MADYMO human and seat models offer the possibility to predict comfort. This paper describes the application of the MADYMO multi-body 50th percentile human model for determination of human-seat interaction in vertical vibrations. The validation of the human model is based on volunteer tests with both a rigid seat and a standard car seat. The human model shows a good correlation with the volunteers.

21 low velocity direct occipital and lateral head impacts were performed on 17 cadavers. Both damped and undamped impacts were performed at impact velocities of between 2.8 and 6.1 m/s. Head responses were measured using a 9-accelerometer array, and in 8 cases epidural pressure was measured at the contre-coup site. Base of skull and temporal fractures of AIS severity 3 or 4 were produced with undamped impacts at velocities greater than 4.0 m/s. Brain injuries were also observed; these were subdural and sub-arachnoid haematomas of AIS severity 3 or 4. Only minor cervical spine injuries were observed. Head responses were calculated from the 9-accelerometer array data. Linear centre of gravity head acceleration, HIC and angular accelerations are presented. Angular acceleration time-histories calculated with this method appear to be sensitive to local skull deformations and shock wave transmission.

The number of passenger vehicles with combined 3-point belt/driver air bag restraint systems is steadily increasing. To investigate the effectiveness of this restraint combination, 48 kph frontal collisions were performed with human cadavers. Each cadaver's thorax was instrumented with a 12-accelerometer array and two chest bands. The results show, that by using a combined standard 3-point belt (6% elongation)/driver air bag, the thoracic injury pattern remained located under the shoulder belt. The same observation was found when belts with 16% elongation were used in combination with the driver air bag. Chest contours derived from the chest bands showed high local compression and deformation of the chest along the shoulder belt path, and suggest the mechanism for the thoracic injuries.

The introduction of a new comfortable car seat or interior is a time consuming and costly process for car and seat manufacturers. The application of numerical models of human and seat could facilitate this process. Vertical vibrations and seat pressure distributions are two objective parameters that have been related to the subjective feeling of (dis)comfort that can be predicted by numerical tools. In this paper, human models suitable for prediction of human behaviour in vertical vibrations and seat pressure distributions are applied in a seat sensitivity study. The objective of this paper is to evaluate the applicability of the human models as design tools for car and seat developers in an early stage of the design process. The sensitivity of the output of the models for variations in seat characteristics for seat developers in the design process of a new comfortable car seat has been studied.

Injuries to the knee-thigh-hip (KTH) complex in frontal motor vehicle crashes are of substantial concern because of their frequency and potential to result in long-term disability. Current frontal impact Anthropometric Test Dummies (ATDs) have been shown to respond differently than human cadavers under frontal knee impact loading and consequently current ATDs (and FE models thereof) may lack the biofidelity needed to predict the incidence of knee, thigh, and hip injuries in frontal crashes. These concerns demand an efficient and biofidelic tool to evaluate the occurrence of injuries as a result of KTH loading in frontal crashes. The MADYMO human finite element (FE) model was therefore adapted to simulate bone deformation, articulating joints and soft tissue behavior in the KTH complex.

Interaction of the human arm and deploying airbag has been studied in the laboratory using post mortem human subjects (PMHS). These studies have shown how arm position on the steering wheel and proximity to the airbag prior to deployment can influence the risk of forearm bone fractures. Most of these studies used older driver airbag modules that have been supplanted by advanced airbag technology. In addition, new numerical human body models have been developed to complement, and possibly replace, the human testing needed to evaluate new airbag technology. The objective of this study is to use a finite element-based numerical (MADYMO) model, representing the human arm, to evaluate the effects of advanced driver airbag parameters on the injury potential to the bones of the forearm. The paper shows how the model is correlated to Average Distal Forearm Speed (ADFS) and arm kinematics from two PMHS tests.

Two of the main design objectives for car interiors are comfort and safety. These aspects are both determined by the seating position of the occupant. Seat manufacturers use the SAE Three-Dimensional H-Point Machine™ to measure seating positions to design, audit, and benchmark seats. The seating positions measured with the H-Point Machine form the basis of a seat design, including comfort and safety aspects. Currently, the seat design process is largely based on prototype testing, which makes this process time-consuming and expensive. Consequently, there is a large demand for efficient design tools that enable an optimal combination of seating comfort and safety aspects. Numerical modeling provides an efficient means to optimally combine various seat design characteristics prior to prototype testing, thereby reducing design costs and time-to-market.

A test series of 12 fresh cadavers and 5 Part 572 dummies is reported. The test configuration is frontal impact sled simulation at 30 mph and aims to simulate the restraint environment of a Volvo 240 car. The test occupants are restrained in a 3-point safety belt. The instrumentation of the surrogates involves mainly 12-accelerometers in chest, 9-accelerometers in head and 3-accelerometers in pelvis. Measured values are given and discussed together with the medical findings from the cadaver tests. The occurence of submarining with cadavers and dummies is reported. A comparison is also made with earlier work where both field accidents and sled simulatations of similar violence have been reported. It is concluded that there exist differences in kinematics between the dummy and the cadaver, although peak chest acceleration is similar in both conditions. The lap belt slides over the iliac crest more frequently in the cadaver tests than in the dummy tests.

The paper presents a report about car pedestrian impact simulations. The front of a production car, which was mounted on a platform moving on rails was used as impact vehicle. The test subjects were eleven unembalmed post mortem human subjects (PMHS) in the age range of 19 to 78 years, and the Hybrid II-P dummy. The test speeds ranged from 23 to 41 km/h. Accelerations of head, thorax and abdomen were measured on the test subject as well as at the inside of both the knee and the ankle of the impacted leg. High speed films were taken from the side view. In eight cases we noticed open tibia and fibula fractures of the impacted leg; usually associated with higher impact velocity or the age of the test subject; in one additional case a scapular fracture occurred at a collision velocity of 41 km/h. In 6 cases we observed vertebral column injuries of AIS 1, in two cases of AIS 2, and in one case of AIS 3. In no case did pelvic-, thoracic (skeletal) and skull fractures occur.

This paper documents seven car/car lateral collisions with belted farside rear seat occupants. The test subjects - cadavers and US SIDs - were restrained with a 3-point belt which had an inboard upper anchoring point for the shoulder belt. The collision velocity was 50 km/h. In the cadaver tests, the maximum resultant acceleration, an average of 18 G, was located at the clivus. In the US SID a maximum of 22 G occurred at the C.G. Average shoulder belt forces in the cadavers of 1,6 KN were measured compared to 2,5 KN in the US SID. Through an analysis of the high speed films, lateral head-neck bending angles of 40 to 65 degrees for the cadavers were investigated. The calculated angular velocities were between 13 and 38 rad/s and angular accelerations between 350 and 644 rad/s2. No head, thorax or pelvic injuries were observed. Belt-induced minor injuries at the skin on the neck, neck muscles and cervical spine were observed with a MAIS 1.

With the adoption of the Worldwide harmonized Light Vehicles Test Procedure (WLTP) and the Real Driving Emissions (RDE) regulations for testing and monitoring the vehicle pollutant emissions, as well as CO2 and fuel consumption, the gap between real world and type approval performances is expected to decrease to a large extent. With respect to CO2, however, WLTP is not expected to fully eliminate the reported 40% discrepancy between real world and type approval values. This is mainly attributed to the fact that laboratory tests take place under average controlled conditions that do not fully replicate the environmental and traffic conditions experienced over daily driving across Europe. In addition, any uncertainties of a pre-defined test protocol and the vehicle operation can be optimized to lower the CO2 emissions of the type approval test. Such issues can be minimized in principle with the adoption of a real-world test for fuel consumption.

Pedestrians and cyclists are the most unprotected road users and their injury risk in case of accidents is significantly higher than for other road users. The understanding of the influence and sensitivity between important variables describing a pedestrian crash is key for the development of more efficient and reliable safety systems. This paper reflects the related work carried out within the AsPeCSS project. The results summarized out of virtual and physical tests provide valuable information for further development. 1168 virtual and 120 physical tests were carried out with adult and child pedestrian headform as well as upper and lower legform impactors representatives of 4 different vehicle front geometries in a wide range of impact speeds, angles and locations. This test matrix was based on previous work carried out within the AsPeCSS project.

Six European laboratories have evaluated the biomechanical response of the new advanced frontal impact dummy THOR-alpha with respect to the European impact response requirements. The results indicated that for many of the body regions (e.g., shoulder, spine, thorax, femur/knee) the THOR-alpha response was close to the human response. In addition, the durability, repeatability and sensitivity for some dummy regions have been evaluated. Based on the tests performed, it was found that the THOR-alpha is not durable enough. The lack in robustness of the THOR-alpha caused a problem in completing the full test program and in evaluating the repeatability of the dummy. The results have demonstrated that the assessment of frontal impact protection can be greatly improved with a more advanced frontal impact dummy. Regarding biofidelity and injury assessment capabilities, the THOR-alpha is a good candidate however it needs to be brought up to standard in other areas.

Injury assessment reference values (IARV) predicting neck injuries are currently not available for side facing seated aircraft passengers in crash conditions. The aircraft impact scenario results in inertial loading of the head and neck, a condition known to be inherently different from common automotive side impact conditions as crash pulse and seating configurations are different. The objective of this study is to develop these IARV for the European Side Impact Dummy-2 (ES-2) previously selected by the US-FAA as the most suitable ATD for evaluating side facing aircraft seats. The development of the IARV is an extended analysis of previously published PMHS neck loads by identifying the most likely injury scenarios, comparing head-neck kinematics and neck loads of the ES2 versus PMHS, and development of injury risk curves for the ES2. The ES2 showed a similar kinematic response as the PMHS, particularly during the loading phase.

The ultimate goal in the numerical simulation of automotive catalytic converters is the prediction of exhaust gas emissions as function of time for varying inlet conditions, i.e. the simulation of a driving cycle. Such a simulation must include the calculation of the transient three-dimensional temperature-field of the monolithic solid structure of the converter, which results from a complex interaction between a variety of physical and chemical processes such as the gaseous flow field through the monolith channels, the catalytic reactions, gaseous and solid heat transport, and heat transfer to the ambience. This paper will discuss the application of the newly developed CFD-code DETCHEMMONOLITH for the numerical simulation of the transient behavior of three-way catalytic converters that have a monolithic structure.