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In the last two decades engine research has been mainly focused on reducing pollutant emissions. This fact together with growing awareness about the impacts of climate change are leading to an increase in the importance of thermal efficiency over other criteria in the design of internal combustion engines (ICE). In this framework, the heat transfer to the combustion chamber walls can be considered as one of the main sources of indicated efficiency diminution. In particular, in modern direct-injection diesel engines, the radiation emission from soot particles can constitute a significant component of the efficiency losses. Thus, the main of objective of the current research was to evaluate the amount of energy lost to soot radiation relative to the input fuel chemical energy during the combustion event under several representative engine loads and speeds. Moreover, the current research characterized the impact of different engine operating conditions on radiation heat transfer.

The development of new high power diesel engines is continually going for increased mean effective pressures and consequently increased thermal loads on combustion chamber walls close to the limits of endurance. Therefore accurate CFD simulation of conjugate heat transfer on the walls becomes a very important part of the development. In this study the heat transfer and temperature on piston surface was studied using conjugate heat transfer model along with a variety of near wall treatments for turbulence. New wall functions that account for variable density were implemented and tested against standard wall functions and against the hybrid near wall treatment readily available in a CFD software Star-CD.

Due to the low cost of the battery cells and excellent performance at ambient temperature, Lithium-ion (Li-ion) battery is a promising technology for propulsion applications. However, the performance of Li-ion batteries erodes drastically at extreme temperatures (above 65 °C or below 0 °C). Therefore, in order to maintain battery life and performance, it is crucial to keep the batteries within the temperature range where their operating characteristics are optimal. The need for expensive and complex thermal management systems has in fact kept the Li-ion technology from becoming the first choice for Hybrid Electric Vehicle (HEV) applications. In this paper, we propose a Phase Change Material (PCM) for the temperature control. Due to its high heat capacity, PCM absorbs the heat dissipated by the battery. As long as the heat emitted by the battery does not melt the PCM completely, the system is stable.

New technology for the manufacturing of copper/brass heat exchangers has been developed and the first automotive radiators are already in operation in vehicles. This new technology is called CuproBraze®. One of the essential questions raised is the external corrosion resistance with reference to the present soldered copper/brass radiators and to the brazed aluminium radiators. Based on the results from electrochemical measurements and from four different types of accelerated corrosion tests, the external corrosion resistance of the CuproBraze® radiators is clearly better than that of the soldered copper/brass radiators and competitive with the brazed aluminum radiators, especially as regards marine atmosphere. Due to the relatively high strength of the CuproBraze® heat exchangers, down gauging of fins and tubes in some applications is attractive. High performance coatings can ensure long lifetime from corrosion point of view, even for thin gauge heat exchangers.

Traditionally, internal combustion engines follow thermodynamic cycles comprising a fixed number of crank revolutions, in order to accommodate compression of the incoming air as well as expansion of the combustion products. With the advent of computer-controlled valve trains, we now have the possibility of detaching compression from expansion events, thus achieving an “adaptive cycle” molded to the performance required of the engine at any given time. The adaptive cycle engine differs from split-cycle engines in that all phases of the cycle take place within the same cylinder, so that in an extreme case the gas contained in all cylinders can be undergoing expansion events, resulting in a large increase in power density over the conventional four-stroke and two-stroke cycles. Key to the adaptive cycle is the addition of a variable-timing “transfer” valve to each cylinder, plus a space for air storage between compression and expansion events.

The results of experiments and computations over a new two-cylinder regenerative cycle engine are reported. Heat regeneration by means of a reticulated ceramic matrix placed inside the combustion chamber was found to be very efficient, with transient, open throttle surface temperatures in excess of 1150°C. In most cases, the matrix caused a premature ignition of the premixed fuel and air. A time-dependent thermodynamic computation of the cycle shows that the cycle cannot produce shaft power as long as premature ignition is present. Different alternatives for engine design and operation are discussed, with basis on the computations. The highest efficiencies can be achieved by cycles where the compression phase is performed by an external compressor. The predicted performance of regenerative engines with direct fuel injection is similar to that of engines burning a premixed fuel-air mixture.

The Stirling cycle can be approximated in an internal combustion engine by means of regeneration of internal heat. This article shows computational results from a zero-dimensional thermodynamic analysis where a variety of parameters are studied. Results show that the IC-Stirling cycle offers a significantly better thermal efficiency over a conventional IC engine if some effects, such as the tendency for the cylinder air to “hide” inside the regenerator, are solved.

The development of diesel engines is constantly leading to greater increases in the power density. The heat load into the combustion chamber walls increases with the increased power density. Estimating correct local heat fluxes inside the combustion chamber is one of the most challenging tasks in engine simulation. In this study, the heat load of the piston was estimated with the help of the modern simulation tools CFD and FEM. The objective of the work was to evaluate the thermal stress of a research engine designed for an exceptionally high maximum and mean pressure. The local heat transfer coefficient and gas temperature were simulated with a CFD code with the standard and modified wall functions and used as boundary values for the FEM analysis. As a reference case, a model of a production engine with measured piston surface temperatures was used to validate the combined CFD and FEM analysis.