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In recent years, the increase of gasoline fuel injection pressure is a way to improve thermal efficiency and lower engine-out emissions in GDI homogenous combustion concept. The challenge of controlling particulate formation as well in mass and number concentrations imposed by emissions regulations can be pursued improving the mixture preparation process and avoiding mixture inhomogeneity with ultra-high injection pressure values up to 100 MPa. The increase of the fuel injection pressure in GDI homogeneous systems meets the demand for increased injector static flow, while simultaneously improves the spray atomization and mixing characteristics with consequent better combustion performance. Few studies quantify the effects of high injection pressure on transient gasoline spray evolution. The aim of this work was to simulate with OpenFOAM the spray morphology of a commercial gasoline injected in a constant volume vessel by a prototypal GDI injector.

The present paper describes an experimental and numerical study on the effect of the nozzle flow number (FN) on the full load performance of a modern Euro5 diesel automotive engine, in terms of torque, efficiency and exhaust emissions. The improvement of the diesel engine performance requires a continuous development of the engine components, first of all the injection system and in particular the nozzle design. One of the most crucial factors affecting performance and emissions is the nozzle flow number and its influence becomes more and more important as high performance and low emissions are continuous requirements. Indeed, reducing the nozzle flow number, due to an increase of spray-air mixing, an improvement in PM-NOx trade-off is generally expectable. On the other hand, at full load, where peak firing pressure and exhaust valve temperature become the limiting factors, critical operating conditions can be easily reached reducing the nozzle hole diameter.

An increasing interest in the use of natural gas in CI engines is currently taking place, due to several reasons: it is cheaper than conventional Diesel fuel, permits a significant reduction in the amount of emitted carbon dioxide and is intrinsically cleaner, being much less prone to soot formation. In this respect, the Dual Fuel (DF) concept has already proven to be a viable solution, industrially implemented for several applications in the high duty engines category. Despite this, some issues still require a technological solution, preventing the commercialization of DF engines in wider automotive fields: the release of high amounts of unburned fuel, the risk of engine knock, the possible thermal efficiency reduction are some factors regarding the fuel combustion aspect. DF configuration examined in the present paper corresponds to Port Fuel Injection of natural gas and direct injection of the Diesel Fuel.

The increasing diffusion of gasoline direct injection (GDI) engines requires a more detailed and reliable description of the phenomena occurring during the fuel injection process. As well known the thermal and fluid-dynamic conditions present in the combustion chamber greatly influence the air-fuel mixture process deriving from GDI injectors. GDI fuel sprays typically evolve in wide range of ambient pressure and temperatures depending on the engine load. In some particular injection conditions, when in-cylinder pressure is relatively low, flash evaporation might occur significantly affecting the fuel-air mixing process. In some other particular injection conditions spray impingement on the piston wall might occur, causing high unburned hydrocarbons and soot emissions, so currently representing one of the main drawbacks of GDI engines.