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The blade crossing event of a coaxial counter-rotating rotor is a potential source of noise and impulsive blade loads. Blade crossings occur many times during each rotor revolution. In previous research by the authors, this phenomenon was analyzed by simulating two airfoils passing each other at specified speeds and vertical separation distances, using the compressible Navier-Stokes solver OVERFLOW. The simulations explored mutual aerodynamic interactions associated with thickness, circulation, and compressibility effects. Results revealed the complex nature of the aerodynamic impulses generated by upper/lower airfoil interactions. In this paper, the coaxial rotor system is simulated using two trains of airfoils, vertically offset, and traveling in opposite directions. The simulation represents multiple blade crossings in a rotor revolution by specifying horizontal distances between each airfoil in the train based on the circumferential distance between blade tips.

A Stagnation Point Actuator is used to control the lateral dynamics of vortices generated over a sharp-pointed forebody, at high angles of attack, and the resulting rolling moment is studied. Effective roll control is demonstrated, including the ability to suppress the wing rock phenomenon. Piecewise-linear transfer functions are developed from experimental data for the changes in roll moment and pressure difference with actuator frequency content. These transfer functions are reduced to compact form in the frequency domain, and then to a time-domain model using 2 gains and 2 time scales. The roll response is classified according to angle of attack range. Some long time scales are observed in the surface pressure, velocity field and rolling moment, making the response relatively insensitive to speed. Thus over substantial speed ranges, linear transfer functions are shown to effectively describe the roll response to motion of the Stagnation Point Actuator.

The design of advanced rotorcraft requires knowledge of the flowfield and loads on the rotor blade at extreme advance ratios (ratios of the forward flight speed to rotor tip speed). In this domain, strong vortices form below the rotor, and their evolution has a sharp influence on the aero-dynamics loads experienced by the rotor, particularly the loads experienced at pitch links. To understand the load distribution, the surface pressure distribution must be captured. This has posed a severe problem in wind tunnel experiments. In our experiments, a 2-bladed teetering rotor with collective and cyclic pitch controls is used in a low speed subsonic wind tunnel in reverse flow. Stereoscopic particle image velocimetry is used to measure the three component spatial velocity field. Measurement accuracy is now adequate for velocity data, and can be converted to pressure both at and away from the blade surface.

Coaxial rotors are finding use in advanced rotorcraft concepts. Combined with lift offset rotor technology, they offer a solution to the problems of dynamic stall and reverse flow that often limit single rotor forward flight speeds. In addition, coaxial rotorcraft systems do not need a tail rotor, a major boon during operation in confined areas. However, the operation of two counter-rotating rotors in close proximity generates many possible aerodynamic interactions between rotor blades, blades and vortices, and between vortices. With two rotors, the parameter design space is very large, and requires efficient computations as well as basic experiments to explore aerodynamics of a coaxial rotor and the effects on performance, loads, and acoustics.

This paper brings together three special aspects of bluff-body aeromechanics. Experiments using our Continuous Rotation method have developed a knowledge base on the 6-degree-of-freedom aerodynamic loads on over 50 different configurations including parametric variations of canonical shapes, and several practical shapes of interest. Models are mounted on a rod attached to a stepper motor placed on a 6-DOF load cell in a low speed wind tunnel. The aerodynamic loads are ensemble-averaged as phase-resolved azimuthal variations. The load component variations are obtained as discrete Fourier series for each load component versus azimuth about each of 3 primary axes. This capability has enabled aeromechanical simulation of the dynamics of roadable vehicles slung below rotorcraft. In this paper, we explore the genesis of the loads on a CONEX model, as well as models of a short and long container, using the “ROTCFD” family of unstructured Navier-Stokes solvers.

This paper describes a machine to quarry construction material, sinter walls, and assemble future space station modules. In prior work, we explored the solar energy requirements to build a 50m diameter, 50m high, cylindrical module out of pulverized rock from a Near-Earth Object, using tailored radio wave fields. In this paper, we describe the issues in the conceptual design of the robotic construction machines. The 4-legged Rock breaker is designed to fit the payload bay of a modern heavy-lift booster to reach Low Earth Orbit, and primary solar-sail propulsion for most of its journey. It uses beamed microwave energy for its cutting operations. Rotating, telescoping arms use integrated laser/plasma jet cutter arrays to dig trenches in spiral patterns which will form blocks of material. Cut blocks are sent into a toroidal cloud of material for use in the force field tailoring for automatic module formation.

The interest in flying cars comes with the question of characterizing aerodynamic loads on shapes that go beyond traditional aircraft shapes. When carried as slung loads under aircraft, vehicles can encounter severe aerodynamic loads, which may also cause them to go into divergent oscillations that can threaten the vehicle and aircraft. Slung loads can encounter the wind at arbitrary attitudes. Flight test certification for every vehicle-aircraft combination is prohibitive. Characterizing the aerodynamic loads with sufficient resolution for use in dynamic simulation, has in the past been extremely arduous. Sharp changes that drive instabilities arise over small ranges of yaw and pitch. With the Continuous Rotation technique developed by our group, aerodynamic load characterization is viable and efficient. With two well-chosen attitude sweeps and appropriate transformations, the entire 6-DOF load map can be obtained, for several rates.

At high angles of attack, the flow over a swept wing generates counter-rotating vortical features. These features can amplify into a nearly sinusoidal fluctuation of velocity components. The result is excitation of twin-fin buffeting, driven at clearly predictable frequencies, or at nearby lock-in frequencies of the fin structure. This is distinct from the traditional model of fin buffeting as a structural resonant response to broadband, large-amplitude excitation from vortex core bursting. Hot-film anemometry was conducted ahead of the vertical fins of a 1:48 scale model of the F-35B aircraft, in the angle of attack range between 18 and 30 degrees. Auto spectral density functions from these data showed a sharp spectral peak in the flow ahead of the fins for angles of attack between 20 and 28 degrees. Small fences placed on the top surface of the wing eliminated the spectral peak, leaving only a broadband turbulent spectrum.

Loads slung under aircraft can go into divergent oscillations coupling multiple degrees of freedom. Predicting the highest safe flight speed for a vehicle-load combination is a critical challenge, both for military missions over hostile areas, and for evacuation/rescue operations. The primary difficulty was that of obtaining well-resolved airload maps covering the arbitrary attitudes that a slung load may take. High speed rotorcraft using tilting rotors and co-axial rotors can fly at speeds that imply high dynamic pressure, making aerodynamic loads significant even on very dense loads such as armored vehicles, artillery weapons, and ammunition. The Continuous Rotation method demonstrated in our prior work enables routine prediction of divergence speeds. We build on prior work to explore the prediction of divergence speed for practical configurations such as military vehicles, which often have complex bluff body shapes.

Vertical takeoff and landing vehicle platforms with many small rotors are gaining importance for small UAVs as well as distributed electric propulsion for larger vehicles. To predict vehicle performance, it must be possible to gauge interaction effects. These rotors operate in the less-known regime of low Reynolds number, with different blade geometry. As a first step, two identical commercial UAV rotors from a flight test program are studied in isolation, experimentally and computationally. Load measurements were performed in Georgia Tech’s 2.13 m × 2.74 m wind tunnel. Simulations were done using the RotCFD solver which uses a Navier-Stokes wake computation along with rotor-disc loads calculation using low-Reynolds number blade section data. It is found that in hover, small rotors available in the market vary noticeably in performance at low rotor speeds, the data converging at higher RPM and Reynolds number.