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Vehicle safety remains a significant concern for consumers, government agencies, and automotive manufacturers. One critical type of vehicle accident results from the right or left side tires leaving the road surface and then returning abruptly due to large steering wheel inputs (road runoff and return). A subset of runoff road crashes that involve a steep hard shoulder has been labeled shoulder induced accidents. In this paper, a limited authority real time steering controller has been developed to mitigate shoulder induced accidents. A Kalman Filter based tire cornering stiffness estimation technique has been coupled with a feedback controller and driver intention module to create a safer driving solution without excessive intervention. In numerical studies, lateral vehicle motion improvements of 30% were realized for steering intervention. Specifically, the vehicle crossed the centerline after 1.0 second in the baseline case versus 1.3 seconds with steering assistance at 60 kph.

This paper presents a hierarchical control architecture to coordinate a group of connected vehicles on signalized intersection roads, where vehicles are allowed to change lane to follow a prescribed path. The proposed hierarchical control strategy consists of two control levels: a high level controller at the intersection and a decentralized low level controller in each car. In the hierarchical control architecture, the centralized intersection controller estimates the target velocity for each approaching connected vehicle to avoid red light stop based on the signal phase and timing (SPAT) information. Each connected vehicle as a decentralized controller utilizes model predictive control (MPC) to track the target velocity in a fuel efficient manner. The main objective in this paper is to consider mandatory lane changes. As in the realistic scenarios, vehicles are not required to drive in single lane. More specifically, they more likely change their lanes prior to signals.

This paper describes a front road wheel steer-by-wire system with two actuator motors on the rack and pinion assembly to move the road wheels. Dual actuators are used to provide actuator redundancy and to enhance the fault tolerance capability. When one actuator faults or fails, the other actuator is designed to work independently and maintain full system performance. The paper emphasizes control method to implement the motion control for the front road wheel steer-by-wire system with two actuators on the common load. The proposed dual servo synchronization motion control implements the angle tracking for the road wheel reference input by controlling two actuators synchronously and cooperatively. It includes two servo feedback control loops to track the common reference input. The angular position error between two feedback loops is compensated using a synchronized compensator.

The objective of the present work was to improve the cold start NVH performance of an automotive power steering pump under low temperature conditions. This objective was accomplished through the use experimental study and measurement. The satisfactory operation of a fixed displacement vane pump in cold temperatures depends on a number of factors including; (1) filling characteristics, (2) the inlet conditions to the pump, (3) the fluid, and (4) the ability of the vanes to maintain contact with the cam surface. In this investigation, factor (4) was chosen for investigation. A unique outlet orifice was designed and tested at three different operating ambient temperatures, -19 °C, -29 °C, and -40 °C. Maximum “noise” duration was measured as the maximum duration of fluid borne pump outlet pressure oscillations greater the 345 kPa peak-to-peak. The results show that noise duration can reduced by as much as 50% at -40 °C.

The quietness of the interior of automobiles is perceived by consumers as a measure of quality and luxury. Great strides have been achieved in isolating interiors from noise sources. As noise is reduced, in particular wind and power train noise, other noise sources become evident. Noise reduction efforts are now focused on components like power steering pumps. To understand the contribution of power steering pumps a world-class noise and vibration test stand was developed. This paper describes the development of the test stand as well as it's objective to understand and improve the sound quality of power steering pumps.

Emerging autonomous driving technologies, with emergency navigating capabilities, necessitates innovative vehicle steering methods for operators during unanticipated scenarios. A reconfigurable “plug and play” steering system paradigm enables lateral control from any seating position in the vehicle’s interior. When required, drivers may access a stowed steering input device, establish communications with the vehicle steering subsystem, and provide direct wheel commands. Accordingly, the provision of haptic steering cues and lane keeping assistance to navigate roadways will be helpful. In this study, various steering devices have been investigated which offer reconfigurability and haptic feedback to create a flexible driving environment. A joystick and a robotic arm that offer multiple degrees of freedom were compared to a conventional steering wheel.

In an effort to understand steering systems performance and properties at the microscopic level, we developed Multibody simulations that include multiple three-dimensional gear surfaces that are in a dynamic state of contact and separation. These validated simulations capture the dynamics of high-speed impact of gears traveling small distances of 50 microns in less than 10 milliseconds. We exploited newly developed analytic, numeric, and computer tools to gain insight into steering gear forces, specifically, the mechanism behind the inception of mechanical knock in steering gear. The results provided a three dimensional geometric view of the sequence of events, in terms of gear surfaces in motion, their sudden contact, and subsequent force generation that lead to steering gear mechanical knock. First we briefly present results that show the sequence of events that lead to knock.

Steer-by-wire systems (SBW) offer the potential to enhance steering functionality by enabling features such as automatic lane keeping, park assist, variable steer ratio, and advanced vehicle dynamics control. The lack of a steering intermediate shaft significantly enhances vehicle architectural flexibility. These potential benefits led GM to include steer-by-wire technology in its next generation fuel cell demonstration vehicle, called “Sequel.” The Sequel's steer-by-wire system consists of front and rear electromechanical actuators, a torque feedback emulator for the steering wheel, and a distributed electronic control system. Redundancy of sensors, actuators, controllers, and power allows the system to be fault-tolerant. Control is provided by multiple ECU's that are linked by a fault-tolerant communication system called FlexRay. In this paper, we describe the objectives for fault tolerance and performance that were established for the Sequel.

An algorithm, which determines the range of a preceding vehicle by a single image, had been proposed. It uses a “Range-Window Algorithm”. Here in order to realize higher robustness and stability, the pattern matching is incorporated into the algorithm. A single camera system using this algorithm has an advantage over the high cost of stereo cameras, millimeter wave radar and non-robust mechanical scanning in some laser radars. And it also provides lateral position of the vehicle. The algorithm uses several portions of a captured image, namely windows. Each window is corresponding to a predetermined range and has the fixed physical width and height. In each window, the size and position of objects in the image are estimated through the ratio between the widths of the objects and the window, and a score is given to each object. The object having the highest score is determined as the best object. The range of the window corresponding to the best object becomes an estimated range.

Barriers are commonly used on roadways to separate and to protect against vehicles traveling in opposing directions from possible head-on collisions. However, these barriers may interfere with wildlife passage such that animals become trapped on the road. Typically, small animals cannot find safe passage across all traffic lanes due to the presence of solid barriers and eventually die after being hit by a vehicle. The occurrence of animal-to-vehicle collisions also presents a dangerous scenario for motorists as a driver may intuitively swerve to avoid hitting the animal. In this paper, a redesigned Jersey style barrier, named the Clemson smart portal, will be presented and discussed. This roadway barrier features a portal for small animal travel, along with a mechatronic-based warning system to notify drivers of animal passage.

This work demonstrates a practical method for predicting vehicle-level automotive steering system NVH performance from component-level NVH measurements of hydraulic steering pumps. For this method, in-vehicle measurements were completed to quantify vehicle noise path characteristics, including steering system structure borne, fluid borne and airborne paths. At the component level, measurements of steering pump reaction forces, sound power and dynamic hydraulic pressure were also completed. The vehicle-level measurement data was used to construct NVH transfer functions for the vehicle. These transfer functions were in turn combined with the pump component data measured on a test stand to create a prediction for steering pump order vehicle interior noise. The accuracy of these predicted values was assessed through comparison with actual vehicle interior noise measurements.

A hydraulic steering pump system will be considered in this report. The objective is to improve the design of a specific power steering pump using computational fluid dynamics (CFD) tools. The first part of this report deals with a pump oil seal leak. The thermal and fluid environments have been simulated. A variable fluid viscosity is used, showing a 15-20% increase in peak temperature. Potential improvements in product design have been suggested. The second part deals with using computer tools to reduce redundant testing. This includes use of parametric approach towards optimization. A rotating grid approach (basic moving mesh technique) is used.

Nowadays, ever market vehicle change affects body, suspension & steering gear systems. The purpose of this report is to quantify the methodology for evaluating and improving rattle mechanical noises in power rack & pinion steering systems. It is very important the correct process be used to adjust and approve the power steering gears in order to prevent the knock noise issue on services (warranty). This report describes how Visteon's Engineering makes efforts to achieve a reduction in warranty issues due to mechanical noise in the power steering gear, which affects its performance. We refer to this mechanical noise as “Knocking Noise” which derives from the gearing (meshing) adjustment loss. This experiment, supported by the Six Sigma methodology, led to new knowledge on how to improve the method of meshing adjust and test approval in process through of Design of Experiments (DOE).