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Partly competing objectives, as low fuel consumption, low friction, long oil maintenance rate, and at the same time lowest exhaust emissions have to be fulfilled. Diminishing resources, continuously reduced development periods, and shortened product cycles yield detailed knowledge about oil consumption mechanisms in combustion engines to be essential. There are different ways for the lubricating oil to enter the combustion chamber: for example as blow-by gas, leakage past valve stem seals, piston rings (reverse blow-by) and evaporation from the cylinder liner wall and the combustion chamber. For a further reduction of oil consumption the investigation of these mechanisms has become more and more important. In this paper the influence of the mixture formation and the resulting fuel content in the cylinder liner wall film on the lubricant oil emission was examined.

The steady increase of engine power and the demand of lightweight design along with enhanced reliability require an optimized dimensioning process, especially in cylinder head valve bridge, which is progressively prone to cracking. The problems leading to valve bridge cracking are high temperatures and temperature gradients on one hand and high mechanical restraining on the other hand. The accurate temperature estimation at the valve bridge center has significant outcomes for valve bridge thickness and width optimization. This paper presents a 1D heat transfer model, which is constructed through the cross section of the valve bridge center by the use of well known quasi-stationary heat convection and conduction equations and reduced from 3D to 1D via regression and empirical weighting coefficients. Several diesel engine cylinder heads with different application types and materials are used for model setup and verification.

The target of substantial CO₂ reductions in the spirit of the Kyoto Protocol as well as higher engine efficiency requirements has increased research efforts into hybridization of passenger cars. In the frame of this hybridization, there is a real need to develop small Internal Combustion Engines (ICE) with high power density. The two-stroke cycle can be a solution to reach these goals, allowing reductions of engine displacement, size and weight while maintaining good NVH, power and consumption levels. Reducing the number of cylinders, could also help reduce engine cost. Taking advantage of a strong interaction between the design office, 0D system simulations and 3D CFD computations, a specific methodology was set up in order to define a first optimized version of a two-stroke uniflow diesel engine. The main geometrical specifications (displacement, architecture) were chosen at the beginning of the study based on a bibliographic pre-study and the power target in terms.

Dual-fuel combustion strategies combining a premixed charge of natural gas and a pilot injection of diesel fuel offer the potential to reduce CO2 emissions as a result of the high Hydrogen/Carbon (H/C) ratio of methane gas. Moreover, the high octane number of methane means that dual-fuel combustion strategies can be employed on compression ignition engines without the need to vary the engine compression ratio, thereby significantly reducing the cost of engine hardware modifications. The aim of this investigation is to explore the fundamental combustion phenomena occurring when methane is ignited with a pilot injection of diesel fuel. Experiments were performed on a single-cylinder optical research engine which is typical of modern, light-duty diesel engines. A high-speed digital camera recorded time-resolved combustion luminosity and an intensified CCD camera was used for single-cycle OH*chemiluminescence imaging.

The Engine Combustion Network (ECN) is becoming a leading group concerning the experimental and computational analysis of Engine combustion. In order to establish a coherent database for model validation, all the institutions participating to the experimental effort carry out experiments at well-defined standard conditions (in particular at Spray A conditions: 22.8kg/m3, 900K, 0% and 15% O2) and with Diesel injectors having the same specifications. Due to the rising number of ECN participants and also to unavoidable damages, additional injectors are required. This raises the question of injector's characteristics reproducibility and of the appropriate method to introduce such new injectors in the ECN network. In order to investigate this issue, a set of 8 new injectors with identical nominal Spray A specification were purchased and 4 of them were characterized using ECN standard diagnostics.

Dilution is a promising way to improve fuel economy of Spark-Ignited (SI) gasoline engines. In this context, influence of innovative ignition systems on the dilution acceptance of a 400cc optical GDI engine has been studied. Several systems were tested and compared to a conventional coil: a dual-coil system and two nanosecond scaled plasma generators. Two operating points were studied: 2.8bar IMEP (net) at 2000rpm and 9bar IMEP (net) at 1200rpm. Two diluents were evaluated: real EGR and air (lean combustion). High-speed imaging at frequency up to 10kHz was performed to visualize both spark and combustion initiation and propagation. Voltage and current were measured to infer the energy deposited in the spark plug gap. The dual-coil DCO™ system and the nanosecond multi-pulse plasma generator at their maximum power showed an ability to extend the dilution range of the engine.

EGR dilution is a promising way to improve fuel economy of Spark-Ignited (SI) gasoline engines. In particular, at high load, it is very efficient in mitigating knock at low speed and to decrease exhaust temperature at high speed so that fuel enrichment can be avoided. The objective of this paper is to better understand the governing mechanisms implied in EGR-diluted SI combustion at high load. For this purpose, measurements were performed on a modern, single-cylinder GDI engine (high tumble value, multi-hole injector, central position). In addition 0-D and 1-D Chemkin simulations (reactors and flames) were used to complete the engine tests so as to gain a better understanding of the physical mechanisms. EGR benefits were confirmed and characterized at 19 bar IMEP: net ISFC could be reduced by 17% at 1200rpm and by 6% at 5000rpm. At low speed, knock mitigation was the main effect, improving the cycle efficiency by a better combustion phasing.

Low speed pre-ignition (LSPI) in downsized spark-ignition engines has been studied for more than a decade but no definitive explanation has been found regarding the exact sources of auto-ignition. No single mechanism can explain all the occurrences of LSPI and that each engine should be considered as a particular case supporting different conditions for auto-ignition. In a different context, dual fuel Diesel-Methane engines have been more recently studied in large to medium bore compression ignition engines. However, if Dual Fuel combustion is less knock sensitive, LSPI remains one of the main limitations of low-end torque also for dual fuel engines. Indeed, in some cases, premature ignition of CNG can be observed before the Diesel pilot injection as LSPI can classically be observed before the spark in gasoline engines. This article aims at highlighting the similarities and discrepancies between LSPI phenomena in SI gasoline and dual fuel engines.

The recent particle number limits for a spark ignition engine combined with the real driving emissions (RDE) compliance have motivated the need for a better understanding of the effect of the gasoline fuel composition on the particle emissions. More particularly, the fundamental role of high boiling point components and heavy aromatics on particle emissions was highlighted in several literature works. In addition, works driven by the European Renewable Energy Directive are underway in order to explore the feasibility of an increased amount of sustainable Biofuels in Gasoline. Already widely distributed, ethanol is a clear candidate to such an increase. In this context, the present work aims to understand the effect of ethanol addition and aromatics composition on particulate emissions. Vehicle tests were performed over the Worldwide Harmonized Light Vehicles Test Cycle (WLTC) using a Euro 6c model without a Gasoline Particulate Filter (GPF) and a Euro 6d-Temp one equipped with a GPF.

Increasingly restrictive emission standards and CO2 targets drive the need for innovative engine architectures that satisfy the design constraints in terms of performance, emissions and drivability. Downsizing is one major trend for Spark-Ignition (SI) engines. For downsized SI engines, the increased boost levels and compression ratios may lead to a higher propensity of abnormal combustions. Thus increased levels of Exhaust Gas Recirculation (EGR) are used in order to limit the appearance of knock and super-knock. The drawback of high EGR rates is the increased tendency for Cycle-to-Cycle Variations (CCV) it engenders. A possible way to reduce CCV could be the generation of an increased in-cylinder turbulence to accelerate the combustion process. To manage all these aspects, 1D simulators are increasingly used. Accordingly, adapted modeling approaches must be developed to deal with all the relevant physics impacting combustion and pollutant emissions formation.

Non-conventional operating conditions and fuels in diesel engines can produce longer ignition delays compared to conventional diesel combustion. If those extended delays are longer than the injection duration, the ignition and combustion progress can be significantly influenced by the transient following the end of injection (EOI), and especially by the modification of the mixture field. The objective of this paper is to assess how those long ignition delays, obtained by injecting at low in-cylinder temperatures (e.g., 760-800K), are affected by EOI. Two multi-hole diesel fuel injectors with either six 0.20mm orifices or seven 0.14mm orifices have been used in a 2.34L single-cylinder optical diesel engine. We consider a range of ambient top dead center (TDC) temperatures at the start of injection from 760-1000K as well as a range of injection durations from 0.5ms to 3.1ms. Ignition delays are computed through the analysis of both cylinder pressure and chemiluminescence imaging.

Diesel spray mixture formation is investigated at target conditions using multiple diagnostics and laboratories. High-speed Particle Image Velocimetry (PIV) is used to measure the velocity field inside and outside the jet simultaneously with a new frame straddling synchronization scheme. The PIV measurements are carried out in the Engine Combustion Network Spray A target conditions, enabling direct comparisons with mixture fraction measurements previously performed in the same conditions, and forming a unique database at diesel conditions. A 1D spray model, based upon mass and momentum exchange between axial control volumes and near-Gaussian velocity and mixture fraction profiles is evaluated against the data.

Regulated emissions, CO2-values, comfort, good driveability, high reliability and costs, this is the main frame for all future powertrain developments. In this frame, the diesel powertrain, not only for passenger cars, but also for commercial vehicle applications, faces some challenges in order to fulfil the future European and current US emission legislations while keeping the fuel consumption benefit, good driveability and an acceptable cost frame. One of these challenges is the varying fuel qualities of diesel fuel in different countries including different cetane number, volatility, sulphur content and different molecular composition. In addition to that in the future, more and more alternative fuels with various fuel qualities and properties will be launched into the market for economical and environmental reasons. At present, the control algorithms of the injection system applied in most diesel engines is open loop control.

Torque and performance requirements of Diesel engines are continually increasing while lower emissions and fuel consumption are demanded, thus increasing thermal and mechanical loads of the main components. The level of peak firing pressure is approaching 200 bar (even higher in Heavy Duty Diesel engines), consequently, a structural optimization of crankcase, crank train components and in particular of the cylinder head is required to cope with the increasing demands. This report discusses design features of cylinder head concepts which have the capability for increasing thermal and mechanical loads in modern Diesel engines

Within a public founded project test cell investigations were undertaken to identify parameters which predominantly influence the development of critical deposits in injection nozzles. A medium-duty diesel engine was operated in two different coking cycles with a zinc-free lubricant. One of the cycles is dominated by rated power, while the second includes a wide area of the operation range. During the experiments the temperatures at the nozzle tip, the geometries of the nozzle orifice and fuel properties were varied. For a detailed analysis of the deposits methods of electron microscopy were deployed. In the course of the project optical access to all areas in the nozzle was achieved. The experiments were evaluated by means of the monitoring of power output and fuel flow at rated power. The usage of a SEM (scanning electron microscope) and a TEM (transmission electron microscope) revealed images of the deposits with a magnification of up to 160 000.

Soot Volume Fraction (SVF) measurements were performed in an IFP Energies nouvelles optical single cylinder Diesel engine operated in Low Temperature Combustion (LTC) conditions. The engine was equipped with a sapphire liner, a dedicated flat bowl piston and a six-hole common-rail high pressure injector. The piston design included four quartz windows allowing optical access into the bowl. The aim of this work was to study soot formation and oxidation during the LTC Diesel combustion process and to build a database providing soot formation and oxidation data under a set of engine conditions to help developing and testing Computational Fluid Dynamics (CFD) models. Two complementary optical diagnostic techniques were combined: Planar Laser Induced Incandescence (PLII) and Laser Extinction Method (LEM).

Current progress in the development of diesel engines substantially contributes to the reduction of NOx and Particulate Matter (PM) emissions but will not succeed to eliminate the application of Diesel Particulate Filters (DPFs) in the future. In the past we have introduced a Multi-Functional Reactor (MFR) prototype, suitable for the abatement of the gaseous and PM emissions of the Low Temperature Combustion (LTC) engine operation. In this work the performance of MFR prototypes under both conventional and advanced combustion engine operating conditions is presented. The effect of the MFR on the fuel penalty associated to the filter regeneration is assessed via simulation. Special focus is placed on presenting the performance assessment in combination with the existing differences in the morphology and reactivity of the soot particles between the different modes of diesel engine operation (conventional and advanced). The effect of aging on the MFR performance is also presented.

The air entrainment process of diesel-like gas jet was studied by simultaneous measurements of concentration and velocity fields. A high pressure gas jet was used to simulate diesel injection conditions. The injection mass flow rate was similar to that of typical diesel injection. The experiments were performed in a high pressure vessel at typical ambient gas density of diesel engine during spray injection. The ambient gas density was varied from 25 to 30 kg/m₃ and three nozzle diameters, 0.2, 0.35 and 0.5 mm were used. Both free and wall-impinging jet configurations were investigated by combining Laser-Induced Fluorescence (LIF) and Particle Image Velocimetry (PIV) to obtain simultaneous planar measurements of concentration and velocity. Fuel concentration fields were used to define the edges of the jet and allow an accurate determination of the air entrainment rate both in free and wall-impinging configurations.

Large Eddy Simulation (LES) appears today as a prospective tool for engine study. Even if recent works have demonstrated the feasibility of multi-cycle LES, they have also pointed out a lack of detailed experimental data for validation as well as for boundary condition definition. The acquisition of such experimental data would require dedicated experimental set-ups. Nevertheless, in future industrial applications, unconditional dedicated experimental set-ups will not be the main stream. To overcome this difficulty, a methodology is proposed using system simulation to define fluid boundary conditions (crank-resolved intake/exhaust pressures and temperatures) and wall temperatures. The methodology combines system simulation for the whole experimental set-up and LES for the flow in the combustion chamber as well as a part of the intake and exhaust ducts. System simulation provides the crank-resolved temperature and pressure traces at the LES mesh inlet and outlet.

The design and the supervision of hybrid electric vehicles (HEV) are strongly coupled. The mutual influence between the optimal components sizing and the optimal operating points choice makes the problem complex. This was previously exposed in literature for spark ignition (SI) HEV. In this paper, we address the same issue for diesel HEV. In this case, the energy management strategy must take nitrogen oxides (NOx) emissions into account in addition to fuel consumption. This paper presents an optimal supervision strategy and its impact on the electric components sizing. The energy management strategy is based on the equivalent consumption minimization strategy (ECMS) using Pontryagin's minimum principle. It allows an adjustable trade-off between NOx and fuel consumption to be minimized. It was validated experimentally with a hardware-in-the-loop test bed.