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Supplier Discussions - 2012

2012-03-29
Trans Tech recently debuted the all-electric eTrans school bus providing a total zero emission school bus. The presentation will demonstrate Smith Electric Vehicles and their history with electric vehicles. The presentation will help ensure that everybody has an idea of what the electric school bus will do and to dispel any rumors about the vehicle. Presenter Brian S. Barrington, Trans Tech. Bus
Journal Article

Design Information Management of an On-Line Electric Vehicle Using Axiomatic Design

2010-04-12
2010-01-0279
Axiomatic design is utilized to identify the design characteristics of an On-Line Electric Vehicle and to manage the design information. The On-Line Electric Vehicle, which is being developed at the Korea Advanced Institute of Science and Technology, is a different concept of an electric vehicle from conventional electric vehicles which use the electric power of a charged battery(s). It is operated by an electric power supplied by the contactless power transmission technique between the roadway side and the vehicle. In other words, the power is transmitted based on the principle of an electric transformer. The On-Line Electric Vehicle can overcome the limitations of conventional electric vehicles such as the weight of the battery and driving distance problems. Because designers have little experience and knowledge about the On-Line Electric Vehicle in the developmental stage, an appropriate design guide is needed. The axiomatic approach is employed for the design process.
Journal Article

Managing System Design Process Using Axiomatic Design: A Case on KAIST Mobile Harbor Project

2010-04-12
2010-01-0278
As world-wide container volume increases and very large container ships emerge as a dominant player in the maritime cargo transport market, functional capabilities of container ports need to be greatly enhanced. To address this problem, KAIST is undertaking a project to design a novel container transport system, namely Mobile Harbor. Mobile Harbor refers to a system that can go out to a large container ship anchoring in the open sea, load and unload containers between the container ship and the Mobile Harbor, and transport them to their destinations. Designing Mobile Harbor presents a number of challenges as with many other large-scale engineering projects, especially at the beginning stage of the project.
Journal Article

Mode-Dynamic Task Allocation and Scheduling for an Engine Management Real-Time System Using a Multicore Microcontroller

2014-04-01
2014-01-0257
A variety of methodologies to use embedded multicore controllers efficiently has been discussed in the last years. Several assumptions are usually made in the automotive domain, such as static assignment of tasks to the cores. This paper shows an approach for efficient task allocation depending on different system modes. An engine management system (EMS) is used as application example, and the performance improvement compared to static allocation is assessed. The paper is structured as follows: First the control algorithms for the EMS will be classified according to operating modes. The classified algorithms will be allocated to the cores, depending on the operating mode. We identify mode transition points, allowing a reliable switch without neglecting timing requirements. As a next step, it will be shown that a load distribution by mode-dependent task allocation would be better balanced than a static task allocation.
Journal Article

DSI3 Sensor to Master Decoder using Symbol Pattern Recognition

2014-04-01
2014-01-0252
The newly released Distributed System Interface 3 (DSI3) Bus Standard specification defines three modulation levels form which 16 valid symbols are coded. This complex structure is best decoded with symbol pattern recognition. This paper proposes a simplification of the correlation score calculation that sharply reduces the required number of operations. Additionally, the paper describes how the pattern recognition is achieved using correlation scores and a decoding algorithm. The performance of this method is demonstrated by mean of simulations with different load models between the master and the sensors and varying noise injection on the channel. We prove than the pattern recognition can decode symbols without any error for up to 24dBm.
Journal Article

On-Chip Delta-Sigma ADC for Rotor Positioning Sensor Application (Resolver-to-Digital Converter)

2014-04-01
2014-01-0333
This paper discusses the RDC method utilizing delta-sigma analog-to-digital converter hardware module (DSADC) integrated in the Infineon's microcontroller family. With its higher resolution capability when compared to the regularly used ADC with successive-approximation (SAR), DSADC seems to have more potential. On the other hand, DSADC's inherent properties, such as asynchronous sampling rate and group delay, which when not handled properly, would have negative effects to the rotor positioning system. The solution to overcome those side-effects involves utilization of other internal microcontroller's resources such as timers and capture units, as well as additional software processing run inside CPU. The rotor positioning system is first modeled and simulated in high-level simulation language environment (Matlab and Simulink) in order to predict the transient- and steady state behaviors. The group delay itself is obtained by simulating the model of DSADC module implementation.
Journal Article

Intelligent ECU End of Line Testing to Support ISO26262 Functional Safety Requirements

2013-04-08
2013-01-0403
The recent adoption of the ISO26262 Functional Safety Standard has lead to the need for a greater degree of rigor in the technical, organizational and process aspects of electronic ECU engineering. One new facet of this standard also covers (in part 9.7) the analysis of dependent failures at manufacturing time, not only the microcontroller, but also for the plethora of connected system ASICs, input circuits, output drivers and communication devices in the PCB of the ECU. This paper will describe the CAN based end of line ECU self test system that was implemented at a major tier 1 supplier to address the issues of efficiently gaining a high degree of diagnostic coverage of single point faults and latent faults in highly integrated automotive ECUs.
Journal Article

The Challenges of Devising Next Generation Automotive Benchmarks

2008-04-14
2008-01-0382
More than ever, microcontroller performance in cars has a direct impact on the driving experience, on compliance with improved safety, ever-stricter emissions regulations, and on fuel economy. The simple microcontrollers formerly used in automobiles are now being replaced by powerful number-crunchers with incredible levels of peripheral integration. As a result, performance can no longer be measured in MIPS (Millions of Instructions Per Second). A microcontroller's effectiveness is based on coherent partitioning between analog and digital, hardware and software, tools and methodology. To make an informed choice among the available devices, the designer needs benchmarks that are specific to automotive applications, and which provide a realistic representation of how the device will perform in the automotive environment.
Technical Paper

Design and Structural Analysis of Bumper for Automobiles

1998-02-01
980114
An investigation has been performed to study the response of the front bumper beam of automobiles subjected to an external impact load. In the investigation, an aluminum shell structure is modeled as a beam, and the energy absorber of polyurethane is also modeled as statically equivalent springs attached to the beam. Castigliano's second theorem and principles of energy and momentum are then used to calculate the reaction forces and maximum deflection. Stress distribution is then calculated using the beam theory. The primary concern of the investigation is to present a procedure of how to design optimally the cross-sectional shape of the front bumper of automobiles.
Technical Paper

Real-Time Powertrain Control Strategy for Series-Parallel Hybrid Electric Vehicles

2007-08-05
2007-01-3472
The series-parallel hybrid electric vehicle(HEV), which employs a planetary gear set to combine one internal combustion engine(ICE) and two electric motors(EMs), can take advantages of both series and parallel hybrid system. The efficient powertrain operating point of the system can be obtained by the instantaneous optimization of equivalent fuel consumption. However, heavy computational requirements and variable constraints of the optimization process make it difficult to build real-time control strategy. To overcome the difficulty, this study suggests the control strategy which divides the optimization process into 2 stages. In the first stage, a target of charge/discharge power is determined based on equivalent fuel consumption, then in the second stage, an engine operating point is determined taking power transfer efficiency into account.
Technical Paper

The Challenges of Next Generation Automotive Benchmarks

2007-04-16
2007-01-0512
More than ever, microcontroller performance in cars has a direct impact on the driving experience, on compliance with improved safety, ever-stricter emissions regulations, and on fuel economy. The simple microcontrollers formerly used in automobiles are now being replaced by powerful number-crunchers whose performance can no longer be measured in MIPS. Instead, their effectiveness is based on a coherent partitioning between analog and digital, hardware and software, tools and methodology. To make an informed choice among the available devices, what the designer needs are benchmarks that are specific to automotive applications, and which provide a realistic representation of how the device will perform in the automotive environment. This presentation will explore the role of new benchmarks in the development of complex automotive applications.
Technical Paper

Advanced Gasoline Engine Management Platform for Euro IV & CHN IV Emission Regulation

2008-06-23
2008-01-1704
The increasingly stringent requirements in relation to emission reduction and onboard diagnostics are pushing the Chinese automotive industry toward more innovative solutions and a rapid increase in electronic control performance. To manage the system complexity the architecture will require being well structure on hardware and software level. The paper introduces GEMS-K1 (Gasoline Engine Management System - Kit 1). GEMS-K1 is a platform being compliant with Euro IV emission regulation for gasoline engines. The application software is developed using modeling language, the code is automatically generated from the model. The driver software has a well defined structure including microcontroller abstraction layer and ECU abstraction layer. The hardware is following design rules to be robust, 100% testable and easy to manufacture. The electronic components use the latest innovation in terms of architecture and technologies.
Technical Paper

A nonlinear dynamic model of SI engines for designing controller

2000-06-12
2000-05-0172
In this paper, a nonlinear dynamic engine model is introduced, which is developed to represent an SI engine over a wide range of operating conditions. The model includes intake manifold dynamics, fuel film dynamics, and engine rotational dynamics with transport delays inherent in the four-stroke engine cycles, and can be used for designing engine controllers. The model is validated with engine-dynamometer experimental data. The accuracy of the model is evaluated by the comparison of the simulated and the measured data obtained from a 2.0 L inline four-cylinder engine over wide operating ranges. The test data are obtained from 42 operating conditions of the engine. The speed range is from 1500 (rpm) to 4000 (rpm), and the load range is from 0.4 (bar) to WOT. The results show that the simulation data from the model and the measured data during the engine test are in good agreement.
Technical Paper

Individual Cylinder Air-Fuel Ratio Estimation Algorithm for Variable Valve Lift (VVL) Engines

2010-04-12
2010-01-0785
In a multi-cylinder variable valve lift (VVL) engine, in spite of its high efficiency and low emission performance, operation of the variable valve lift brings about not only variation of the air-fuel ratio at the exhaust manifold, but also individual cylinder air-fuel ratio maldistribution. In this study, in order to reduce the air-fuel ratio variation and maldistribution, we propose an individual cylinder air-fuel ratio estimation algorithm for individual cylinder air-fuel ratio control. For the purpose of the individual cylinder air-fuel ratio estimation, air charging dynamics are modeled according to valve lift conditions. In addition, based on the air charging model, individual cylinder air-fuel ratios are estimated by multi-rate sampling from single universal exhaust gas oxygen (UEGO) sensor located on the exhaust manifold. Estimation results are validated with a one-dimensional engine simulation tool.
Technical Paper

Non-standard CAN Network Topologies Verification at High Speed Transmission Rate using VHDL-AMS

2010-04-12
2010-01-0688
This paper considers the verification of non-standard CAN network topologies of the physical layer at high speed transmission rate (500.0Kbps and 1.0Mbps). These network topologies including single star, multiple stars, and hybrid topologies (multiple stars in combination with linear bus or with ring topology) are simulated by using behavior modeling language (VHDL-AMS) in comparison to measurement. Throughout the verification process, CAN transceiver behavioral model together with other CAN physical layer simulation components have been proved to be very accurate. The modeling of measurement environment of the CAN network is discussed, showing how to get the measurement and simulation results well matched. This demonstrates that the simulation solution is reliable, which is highly desired and very important for the verification requirement in CAN physical layer design.
Technical Paper

ABS/ESC/EPB Control of Electronic Wedge Brake

2010-04-12
2010-01-0074
A new control algorithm of a wedge brake system has been developed. The proposed control algorithm is based on the position control and current control of electronic wedge brake(EWB). The EWB control system in rear wheel has both active braking functions like ABS and ESC and convenient function such as EPB. In this paper, development of control algorithm was performed using hybrid brake system(HBS) which consists of hydraulic brake in front wheel and electronic brake in rear wheel. At first, the configuration of EWB system is explained. Next, structure of electronic control in HBS is explained. And then ABS/ESC/EPB control algorithms are shown. ABS control algorithm has wheel slip calculation, wheel error calculation, wheel slip control, position control, current control, and duty control. ESC algorithm consists of yaw error calculation, yaw moment control, wheel slip control, position control, current control, and duty control.
Technical Paper

In-vehicle Network Verification from Application to Physical Layer

2004-03-08
2004-01-0208
The verification of an in-vehicle network often requires to look at more than one level of abstraction at a time. At the moment, this is not addressed by existing methods, which are dedicated either to physical or application layer, but not both. This paper fills this gap by introducing a methodology to insert the protocol related software execution as well as the motor behavior into the physical layer mixed-signal (i.e. analog/digital) simulation. Electronics and mechanics are covered by the hardware description language VHDL-AMS, while the software is given in C.
Technical Paper

Embedded System Tool to Support Debugging, Calibration, Fast Prototyping and Emulation

2004-03-08
2004-01-0304
Infineon's latest high-end automotive microcontrollers like TC1796 are complex Systems On Chip (SoC) with two processor cores and up to two internal multi-master buses. The complex interaction between cores, peripherals and environment provides a big challenge for debugging. For mission critical control like engine management the debugging approach must not be intrusive. The provided solution are dedicated Emulation Devices which are able to deal with several 10 Gbit/s of raw internal trace data with nearly no cost adder for mass production and system design. Calibration, which is used later in the development cycle, has different requirements, but is covered by the Emulation Devices as well. The architecture of TC1796ED comprises the unchanged TC1796 silicon layout, extended by a full In-Circuit Emulator (ICE) and calibration overlay memory on the same die. In most cases, the only debug/calibration tool hardware needed is a USB cable.
Technical Paper

Smart IGBT's for Advanced Distributed Ignition Systems

2004-03-08
2004-01-0518
Driven by factors like consumption, power output per liter, comfort and more stringent exhaust gas standards the powertain control area, has developed rapidly in the last decades. This trend has also brought with it many innovations in the ignition application. Today we can see a trend to Pencil-coil or Plug-top-coil ignition systems. The next step in system partitioning is to remove the power driver from the ECU and place it directly in/on the coil body. The advantages of the new partitioning - e.g. no high voltage wires, reduced power dissipation on the ECU - are paid with different, mainly tougher requirements for the electronic components. By using specialized technologies for the different functions - IGBT for switching the power, SPT for protection, supply and diagnostics - in chip-on-chip technology all required functions for a decentralized ignition system can be realized in a TO220/ TO263 package.
Technical Paper

Cost Efficient Integration for Decentralized Automotive ECU

2004-03-08
2004-01-0717
As the demand for enhanced comfort, safety and differentiation with new features continues to grow and as electronics and software enable most of these, the number of electronic units or components within automobiles will continue to increase. This will increase the overall system complexity, specifically with respect to the number of controller actuators such as e-motors. However, hard constraints on cost and on physical boundaries such as maximum power dissipation per unit and pin-count per unit/connector require new solutions to alternative system partitioning. Vehicle manufacturers, as well as system and semiconductor suppliers are striving for increased scalability and modularity to allow for most cost optimal high volume configurations while featuring platform reuse and feature differentiation. This paper presents new semiconductor based approaches with respect to technologies, technology mapping and assembly technologies.
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